Boyertown Solaia CSL6230 - CSL12590 Cast Iron Boiler - Manual (Page 20)

20
Operation
Warning: Before proceeding read and fully understand the instructions contained in this
manual. Do not attempt to operate this boiler if it has not been installed in accordance with the
guidelines as set forth in this manual.
Never attempt to start the boiler if the combustion chamber contains excess oil, gas, or when the
boiler is full of vapors.
Failure to comply can result in an explosion causing extensive property damage, severe personal
injury or death.
Start-Up Equipment
THE FOLLOWING PROPER COMBUSTION INSTRUMENTS ARE REQUIRED TO DETERMINE
PROPER AIR ADJUSTMENTS AND DRAFT WHEN SETTING UP OR SERVICING THE OIL
BURNER.
1. CO
2
Analyzer
2. CO Analyzer
3. Draft gauge
4. Fuel pressure gauges
5. Vacuum gauge
6. Stack thermometer
7. Smoke tester
Do not attempt to make any adjustments or start the boiler without the proper equipment.
Start-Up Procedure
1. Fill the boiler and all of the radiation with water to the required system pressure. Please consult the
factory for proper trim if the system pressure exceeds 30 PSI. The Solaia boiler has a maximum
working pressure of 58PSI
2. Check that all safety devices are in place and operational.
3. Check that the inside of the boiler is free of any fuel residue or foreign materials and that the ceramic
fiber insulation on the burner door has not been damaged.
4. Check oil burner nozzle or gas burner orifice to ensure that the right size and type is properly installed.
See preliminary settings for proper nozzle size and type.
5. Check electrode/flame rod settings, as they may have been jarred out of position during transportation.
See burner instructions electrode/flame rod settings.
7. Check that the Burner mounting bolts are tight.
8. Set aquastat high limit between 180
o F and 200 o F and the auxiliary manual reset high limit aquastat to
between 220
o
F and 240
o
F.
9. Read and understand all burner start up information included with the burner manual.
10. Turn service switch on.