Paxton Superchargers Dodge Viper - Manual (Page 6)

P/N: 4809644
©2005 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
13DEC04 v2.0 03-05Viper(4809644v2.0)
vi
1011840 VIPER SUPERCHARGER ASSY 1
2A038-495 BELT K080495 1
4PCW038-375 S/C PLY, 8-GRV 3.75" MOD 1
4PCW118-011 CRANK PULLEY ASSY, VIPER 1
4PCCW016-011 PULLEY, ACC, '03 VIPER 1
4PCW018-011 PULLEY, S/C CRANK, '03 VIPER 1
4PCV110-010 FIXTURE w/GUIDE, DWL PIN INST. V 1
7A312-100 5/16-18 x 1" HDCS GR5 P 12
7K312-001 5/16"AN WASHER 12
7T100-120 DRILL BIT, #31, Ø.120" HSS 1
7T110-125 REAMER, Ø.1247" HSS 1
7U250-023 DOWEL PIN, 1/8" x 1.25" 2
4PCW111-033 MTG PLATE ASSY, VIPER 1
2A017-497 SPACER, 4.975"L, '03 VIPER, MTG BRKT 1
2A017-103-110 SPACER, COG TENSIONER IDLER 35 4
2A017-462 SPACER, IDLER, SMOOTH 6-RIB 1
2A017-875-05 SPACER, .875"ID, .404"ID x 3.489" LONG 1
4PCW010-033 PLATE, MTG PRIMARY 1
4PCW010-044 PLATE, S/C MOUNTING 1
4PCW016-021 PULLEY, ALTERNATOR, '03 VIPER 1
4PCW016-031 IDLER PULLEY, 8-RIB GROOVED, MO 1
4PCW017-011 SPACER, BLOCK UPPER SRT10 1
4PCW017-168 SPACER, FACTORY IDLER SRT10 1
7A312-875 5/16-18 x 8.75" STUD GR8 ZNC 1
7A375-126 3/8-16 x 1.25" HXHD GR8 PLT 7
7A375-224 3/8-16 x 2.25" GR5 HX 1
7A375-276 3/8-16 x 2-3/4" HXHD ZINC 1
7A375-300 3/8-16 x 3" HXCS G5P 1
7A375-425 3/8-16 x 4-1/4" 1
7A375-562 3/8-16 x 5-5/8" ALL THREAD 1
7A375-950 3/8-16 x 9.5" ALL THREAD 1
7F312-018 5/16-18 NUT USS PLTD 1
7F375-016 3/8-16 HX NUT 4
7J312-000 5/16" FLAT WASHER, SAE 1
7J375-044 3/8" SAE WASHER, PLTD 19
4PCW111-052 SPRING TENS, ASSY, '03 VIPER 8-RIB 1
4PCW010-100 BLOCK, TENS. RECEIVER 1
4PCW010-110 BLOCK, TENS. THRUST 1
4PCW011-052 SPRING TENSIONER, WITH IDLER BO 1
4PCW016-171 IDLER PULLEY, 8-RIB SMOOTH, MOD 1
7A375-275 3/8-16 x 2-3/4" HXCS G8P 2
7A375-602 3/8-16 x 6 HHCS FLY THRD w/GROOVE 1
7C008-050 #8-32 x 1/2" SOC HD BOLT 1
7C010-067 M10-1.5 x 65 HXCS G8P FULLY THREADED 17
7F375-016 3/8-16 HEX NUT 1
7J010-002 10mm WASHER, PLATED 1
4PCW130-026 OIL FEED LINE ASSY. VIPER 1
7P125-004 1/8"NPT 90° x -4 JIC FTG 2
7P125-005 1/8"NPT x -4 JIC FTG 1
7P125-034 1/8"NPT x 1/8"NPT STRT T 1
7U100-055 TIE-WRAP, 6" NYLON 2
7U250-220 OIL FEED HOSE, 22" -4 STRT 1
4PCW130-036 OIL DRAIN LINE ASSY. VIPER 1
7P375-055 3/8"NPT 90° x 1/2" HOSE BARB 1
7R001-008 #8 STNLS HOSE CLAMP 2
7T560-001 CUTTER, 9/16" ROTABROACH 1
7T560-002 ARBOR, ROTABROACH 1
7U030-036 1/2" OIL DRAIN HOSE 1.5'
7U100-066 TIE-WRAP, 11" NYLON 2
2003-2005 Dodge Viper
Part No. 1201840
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any short-
ages or damaged parts immediately.
PART NO. DESCRIPTION QTY PART NO. DESCRIPTION QTY
PARTS LIST
4PCW112-010 AIR INTAKE ASSY. '03 VIPER 1
4PCW012-010 INLET DUCT, '03 VIPER, SC 1
4PCW012-020 BRKT, AIR FILTER RETAINER 1
7A250-104 1/4-20 x 1" BHCS SS 4
7F250-040 1/4-20 NUT PLATE 2
7P375-113 PCV VALVE, VIPER, 3/8-1/2" HOSE 90 1
7P500-001 1/2" HOSE UNION 2
7P500-003 1/2"-3/8" REDUCER BARB UNION 1
7PS400-225 BUMP SLEEVE, BLACK, 4D x 2.25" 1
7R002-064 #64 GOLDSEAL HOSE CLAMP 2
7U030-056 3/8" PCV HOSE 0.167'
7U037-030 -8 USCG FUEL HOSE, PUSH-ON 2'
7U100-065 GROMMET, .5"ID, .187" GRV 1
8H040-210 AIR FILTER, 7.5" x 23.75" PANEL, '03 VIPER 1
4809644 VIPER MANUAL, 2003-2004 1
5A001-076 TIMING CONTROL BOX, VIPER 1
5A001-070 TIMING CONTROL BOX, VIPER 1
5W001-017 3/8" RING TERMINAL, 12GA 1
7P156-119 5/32" UNION (Ø.156"OD) 1
7U375-001 VELCRO-HOOK, 1" BLACK 0.22YD
7U375-002 VELCRO-LATCH, 1" BLACK 0.22YD
4PCW101-003 FUEL PUMP ASSY. VIPER 1
SW001-005 3/8" PLASTIC WIRE LOOM 6'
5W001-011 16-14GA RING TERM. .26" HOLE 2
5W014-030 14GA STRD WIRE, BLACK 1.5'
7E010-075 #12 x 3/4" SHT METAL SCRW, HEX 4
7P375-072 3/8" FEMALE FUEL FTG. STEEL 1
7P375-006 3/8" GM FUEL TO 5/16" BARB FTG. 1
7P312-017 5/16" HOSE BARB TO PBURG OUT 2
7P312-082 5/16" TEE HOSE BARB 4
7R004-001 STEPLESS CLAMP, 15.7-70 22
7U031-018 5/16" FUEL HOSE, HI-PSR 8
7U100-044 TIE-WRAP, 4" NYLON 10
7U100-055 TIE-WRAP, 6" NYLON 5
8F001-068 INLINE FUEL PUMP 2
7U375-001 VELCRO-HOOK, 1" BLACK 0.25YD
7U375-002 VELCRO-LATCH, 1" BLACK 0.25YD
4PCV238-068 FMU ASSY, VIPER w/SPRING 1
7P156-082 5/32" TEE 2
7U030-046 5/32" VACUUM LINE 8'
6Z050-191 FMU WASHER, 8:1 PLATED 1
6Z070-030 FMU, 8:1 RING SPACER 1