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Parts replacement–input unit, All models – Nexen FMCE 625 801683 User Manual

Page 12

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12

FORM NO. L-20319-H-1112

24. Lubricate the new O-ring Seals (Items 21 and 22) and the

contact surfaces on the Male Pilot (Item 20) and Air Chamber
(Item 12) with a thin film of fresh O-ring lubricant (See Figure
19).

25. Install the new O-ring Seals (Item 21 and 22) (See Figure

19).

26. Align the Spring Pin (Item 17) on the Male Pilot (Item 20)

with the hole in the Piston (Item 16) and slide the Male Pilot
into the Piston and Housing (Item 1) (See Figure 19).

27. Apply a drop of Loctite 242 to the threads of four Socket

Head Cap Screws (Item 13) and secure the Male Pilot (Item
20) to the Air Chamber (Item 12) (See Figure 19).

PARTS REPLACEMENT–INPUT UNIT

ALL MODELS

WARNING

Special attention should be exercised when working

with retaining rings. Always wear safety goggles when

working with spring or tension loaded fasteners or

devices.

1. Remove the Retaining Ring (Item 35) from the output end

of the Input Unit (See Figure 20).

2. Press the Stub Shaft (Item 11) out of the Bearing Flange

(Item 20) (See Figure 20).

NOTE

One old Ball Bearing (Item 30) will come out of the

Bearing Flange (Item 20) with the Stub Shaft (Item 11).

3. Press the first old Ball Bearing (Item 30) off the Stub Shaft

(Item 11) (See Figure 20).

4. Press the first new Ball Bearing (Item 30) onto the Stub

Shaft (Item 11) until it is seated against the Retaining Ring
(Item 35) (See Figure 20).

5. Press the second old Ball Bearing (Item 30) out of the

Bearing Flange (Item 20) (See Figure 20).

6. Clean the bearing bore of the Bearing Flange (Item 20) with

fresh safety solvent, making sure all old Loctite

®

residue is

removed (See Figure 20).

7. Apply an adequate amount of Loctite

680 to evenly

coat the outer race of the first new Ball Bearing
(Item 30) on the Stub Shaft (Item 11) and press the first new
Ball Bearing and Stub Shaft into the Bearing Flange (Item
20) until the Ball Bearing is seated against the Retaining
Ring (Item 58) (See Figure 20).

8. Apply an adequate amount of Loctite 680 to evenly coat

the outer race of the second new Ball Bearing (Item 30)
and press the second new Ball Bearing onto the Stub Shaft
and into the Bearing Flange (Item 20) until the Ball Bearing
is seated against the Retaining Ring (Item 58) (See Figure
20).

9. Reinstall the Retaining Ring (Item 35) (See Figure 20).

20

30

35

58

Do not

remove.

Remove

first.

Press this

Ball Bearing

onto the

Stub Shaft.

30

Do not remove

Retaining Ring

(Item 35).

FIGURE 20

11

19

58

Do not

remove.

28. Tighten the four Socket Head Cap Screws to the

recommended torque (See Table 2).

29. Apply a drop of Loctite 242 to the threads of four Socket

Head Cap Screws (Item 13) and secure the Male Pilot (Item
20) and Air Chamber (Item 12) to the Housing (Item 1) (See
Figure 19).

30. Tighten the four Socket Head Cap Screws to the

recommended torque (See Table 3).