Parts replacement, Caution – Nexen QFB-2500 964086 User Manual
Page 10
10
FORM NO. L-20117-F-0210
PARTS REPLACEMENT
Refer to Figures 9 & 10.
NOTE: Friction Facings must be replaced when the gap
between the Cylinder and Piston is approximately
1/32" after the Friction Facing wear adjustment
has been made.
1. Alternately and evenly remove and discard the old Socket
Head Cap Screws (Item 12) and Lock Washers (Item
15).
2. Remove the Shims (Items 16,17, and 18), keeping them
in proper sequence for reassembly.
3. Remove spring loaded actuator assembly (Items 5-10,
13, and 14).
NOTE: DFB Series Brakes contain one Drive Disc
Assembly (Item 4) and one Friction Plate (Item
19). QFB Series Brakes contain two Drive Disc
Assemblies (Item 4) and two Friction Plates
(Item 19).
4. Remove Friction Plate (Item 19) and Drive Disc Assembly
(Item 4).
NOTE: The Flat Head Screws are assembled with
a micro-encapsulated two part epoxy thread
locking system. If removal is difficult, strike
the end of the screwdriver with a hammer to
break the crystalline structure or the compound
before attempting to remove the Flat Head
Screws.
5. Remove Flat Head Screws (Item 11) securing Friction
Facings (Item 3).
6. Install the new Flat Head Screws (Item 11) and new
Friction Facing (Item 3) into Housing (Item 2). Tighten
Flat Head Screws to recommended torque (See Table
6).
7. Alternately and evenly loosen the old Socket Head Cap
Screws (Item 8) to relieve spring tension on Pressure
Plate (Item 7).
8. Remove and discard the old Socket Head Cap Screws
(Item 8) and Lock Washers (Item 10).
TABLE 6
FIGURE 10
18
17
16
5
13
12
15
6
9
14
8
10
7
19
4
3
FIGURE 9
17
18
12
16 6 15
L
E
D
O
M
8
M
E
T
I
1
1
M
E
T
I
2
1
M
E
T
I
P
A
C
1
1
-
8
/
5
S
W
E
R
C
S
0
5
1
1
-
B
F
D
0
5
1
1
-
B
F
Q
.
s
b
L
/.
n
I
4
4
2
.
s
b
L
/.
t
F
2
2
-
0
2
.
s
b
L
/.
t
F
9
8
.
s
b
L
/.
t
F
5
4
1
0
5
6
1
-
B
F
D
0
5
6
1
-
B
F
Q
.
s
b
L
/.
n
I
5
3
4
.
s
b
L
/.
t
F
2
2
-
0
2
.
s
b
L
/.
t
F
9
8
.
s
b
L
/.
t
F
5
4
1
0
0
2
2
-
B
F
D
0
0
2
2
-
B
F
Q
.
s
b
L
/.
n
I
5
3
4
.
s
b
L
/.
t
F
2
2
-
0
2
.
s
b
L
/.
t
F
9
8
.
s
b
L
/.
t
F
5
4
1
0
0
5
2
-
B
F
D
0
0
5
2
-
B
F
Q
.
s
b
L
/.
n
I
5
3
4
.
s
b
L
/.
t
F
2
2
-
0
2
.
s
b
L
/.
t
F
9
8
.
s
b
L
/.
t
F
5
4
1
CAUTION
Working with spring loaded or tension
loaded fasteners and devices can cause
injury. Wear safety glasses and take the
appropriate safety precautions.
- QFB-1150 964080 QFB-2500 964087 QFB-1150 964081 QFB-1150 964167 DFB-1650 964074 DFB-1650 964305 DFB-1650 964075 DFB-1650 964301 DFB-2200 964076 QFB-1650 964082 QFB-1650 964219 DFB-2200 964077 QFB-1650 964083 QFB-1650 964272 DFB-2500 964078 DFB-1150 964072 QFB-2200 964084 DFB-1150 964073 DFB-1150 964045 DFB-1150 964270 DFB-1150 964169 DFB-2500 964079 QFB-2200 964085 QFB-2200 964286 DFB-1150 964017 QFB-1150 964017 DFB-1650 964020 QFB-1650 964020 DFB-2200 964023 QFB-2200 964023 DFB-2500 964026 QFB-2500 964026