Vortech 1998-2001 5.7L LS1 F-Body User Manual
Page 7
P/N: 4GK020-010
©2003 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
09JUN03 v3.2
(FBodyLS1(4GK V3.2)98-02)
vii
2D228-110
SUPERCHARGER ASSY, LS1 FBODY STD, 98-00
1
2A038-370
3.70 Drive Pulley
1
2A048-520
Belt, 8-Rib
1
4GK111-031
MOUNTING BRACKET ASSEMBLY
1
4GK111-021
Mounting Bracket
1
4GK010-020
Support
1
4FM011-052
Spring Tensioner, 5.4
1
7A375-300
3/8-16 x 3" HXCSG5P
1
7J375-044
3/8 SAE Washer, Plated
1
4FA016-170
Idler Pulley
1
4FA016-171
Dust Cover (Wide Idler Pulley)
1
7A312-074
5/16-18 x 3/4 SHCS, Plated
6
7A312-200
5/16-18 x 2" HHD
2
7A312-300
5/16-18 x 3" HHD G5
2
7K312-001
5/16 AN Washer
10
7C010-045
M10 x 1.5 x 45mm HHD
3
7J010-002
10mm Washer
2
5W001-005
3/8" Plastic Wire Loom, 1.25 ft.
1
7A312-200
5/16-18 x 2" HXHD
2
7C010-040
M10 x 1.5 x 40 HXHD
1
4GK212-030
AIR INTAKE ASSEMBLY
1
4GK112-030
Duct Inlet
1
8D001-001
Bypass Valve
1
7P100-100
1" NPT X 1" Barb Plastic Fitting
1
7U034-016
1" GS Hose, .25 ft.
1
7U034-016
1" GS Hose, 1.25 ft.
1
7R002-016
#16 Hose Clamp
4
7P500-156
1/2" X 1/4 NPT TEE
1
7P250-039
1/4 NPT to 1/4" Barb
1
7U030-046
5/32" Vacuum Line, 2 ft.
1
4GK100-010
HARDWARE ASSEMBLY
1
4GK012-040
Duct inlet 90
°
Elbow
1
7U035-001
3-1/2" Flex Hose, .75 ft.
1
7R002-052
#52 Goldseal Hose Clamp
2
7S350-200
3-1/2 x 2 Sleeve
2
7R002-056
#56 Goldseal Hose Clamp
4
7U375-052
3/8" Vacuum Cap
1
7U030-056
3/8 PCV Hse, 2.25 ft.
1
7U100-061
Grommet 3/8 I.D. 5/8 Flange
1
7P375-008
Elbow Union EUB
1
4GK130-036
OIL DRAIN ASSEMBLY
1
7R001-008
#8 Stainless Hose Clamp
2
7U030-036
1/2" Oil Drain Hose, 1.25 ft.
1
7U100-055
Tie Wrap, 6" Nylon
1
7P375-017
3/8 NPT X 1/2 Beaded hose barb
1
7P375-040
3/8" Female Elbow
1
7P375-041
3/8" NPT Hex Nipple
1
4GK130-026
OIL FEED LINE ASSEMBLY
1
7U030-026
1/4" Oil Feed Hose, .833 ft.
1
7P125-026
-4 to 1/8 NPT 90
°
, Male
2
7P525-067
.500 Crimp Ferrules
2
7P250-066
#4 Swivel X 1/4" Hose Barb
2
7S625-000
Fire Sleeve, 1 ft.
1
7R003-008
1/2" Adel Clamp
2
7U100-055
Tie Wrap, 6" Nylon
2
4GK101-001
FUEL PUMP ASSY, LS1
1
5W001-001
Wire Tap, Inline, 14-16 AWG
1
5W001-019
Solderless Connector 10-12
1
5W001-014
Fuse Holder 10 GA Wire
1
5W001-015
Fuse, Blade Type 20 amp
1
5W001-017
3/8" Ring Terminal 12 GA
2
7E010-046
#8 x 3/4 Sheet Metal
1
7J010-001
#10 Flat Washer
2
7P250-045
1/4 Male NPT x 3/8 Male Barb
1
7P312-002
5/16 Barb x 1/4 NPT Barb
1
7R001-004
#4 Hose Clamp
2
7R004-002
17.0 Stepless Clamp
4
7R004-001
15.7 Stepless Clamp
2
7U031-018
5/16 Fuel Hse Hi-Psr
1.6666'
7U032-016
3/8" Fuel Hse Hi-Psr
0.83330'
7U032-016
3/8" Fuel Hse Hi-Psr
3.0'
7U100-044
Tie Wrap, 4" Nylon
10
7U100-055
Tie Wrap, 6" Nylon
10
8F001-500
Fuel Pump, Pierburg
1
8F101-300
Pump Wiring Assy LT1
1
5W001-011
16-14 GA Eyelet .25" Hole
2
7P625-375
Reducer, 5/8 Barb to 3/8 Barb
1
7R003-028
Adel Clamp, 2-3/8" .26 Hole
2
7A250-101
1/4-20 x 1 HXHD CPSC
2
7J250-022
1/4" Washer
4
1998-2002 GM F-Body LS1 Standard
PARTS LIST
Part No. 4GK218-010SQ
®
ENGINEERING, LLC
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.
Part Number
Description
Quantity
Part Number
Description
Quantity
7F250-021
1/4-20 Nylock Nut Zinc Pltd.
2
7R004-004
Stepless Clamp, 1.0 O.D. Hose
2
7P312-015
Ftng, Banjo 12mm x .312 Barb
1
7F012-001
M12 Cap Nut, Fuel Pump
1
5W001-042
12-10GA x 3/16" Ring Terminal
1
7P375-072
3/8 Female Fuel Ftg, Steel
1
7P375-010
3/8 GM Fuel To 3/* Barb Ftg
1
7U033-000
5/8" Fuel Hose
.25'
4GK110-010
POWER STEERING ASSEMBLY
1
4GK110-020
Fitting, Power Steering Assy
1
4GK010-010
Bracket, Power Steering
1
7A250-050
1/4-20 SHCS, Plated
2
7J006-093
6mm Washer
2
7U130-048
Assembly, Power Steering Pressure Hose
1
4GK010-060
Power Steering Reservoir Bracket
1
4GK010-090
Power Steering Reservoir Retainer
1
4GK010-100
Power Steering Reservoir Fitting
1
7C010-050
10-24 x 1/2 SHCS, Zinc
1
7F010-024
10-24 Nylock Nut
1
7J010-001
#10 Flat Washer
2
7U100-113
O-ring -113 LS1 Power Steering
2
7U030-036
1/2" Oil Drain Hose, 2 ft.
1
7R001-008
#8 Stainless Hose Clamp
2
7P375-050
3/8" Hose
1
7U032-016
3/4' x 3/8" Hose
1
7R001-004
#4 Stainless Hose Clamp
2
4GK116-031
CRANK PULLEY ASSEMBLY
1
4GK016-011
Damper Assy, 6 Rib
1
4GK018-031
Crank Pulley
1
7C016-010
LS1 Damper Bolt, M16 x 2.0
1
4GK112-020
DISCHARGE ASSEMBLY
1
4GK012-020
Duct, LS1 Std Discharge
1
7S400-200
4" Sleeve
1
R002-064
#64 Goldseal Hose Clp
2
7S250-200
2-1/2" Sleeve
1
7R002-040
#40 Stnls Hose Clp
2
4GK110-110
COIL BRACKET RELOCATION ASSEMBLY
1
4GK010-110
Tab A, Coil Relocation 6mm
2
4GK010-120
Tab B, Coil Relocation
2
7C060-016
M6 x 1.00 x 16 HXHD
6
7F006-093
6mm Nylock Nut
4
7J006-093
6mm Washer, Plated
10
7U133-070
FILLER HOSE
1
7T560-001
CUTTER, 9/16 ROTABROACH
1
7T560-002
ARBOR, ROTABROACH
1
8H040-022
3/4 BREATHER
1
4GK020-020
HAND-HELD PROGRAMMER COUPON
1
4GK014-010
RADIATOR PIPE LS1 F-BODY
1
7R002-024
#24 GOLDSEAL HOSE CLAMP
2
8F060-038
38 lb INJECTORS
8