Remy 42MT DE Housing - Manual

NOTICE - Only licensed Remy International, Inc. product and component parts should be used, and the use of other parts or modifications not approved
by Remy International, Inc. will void all applicable warranties. The failure to carefully follow these Installation Instructions, set forth above, will void all
applicable warranties. DELCO REMY is a registered trademark of General Motors Corporation, licensed to Remy International, Inc. Pendleton, IN 46064.
©
2012 Remy International, Inc. All rights reserved 1
Technical support: USA 800 854 0076, Mexico 01 800 000 7378, Brazil 0800 703 3526, South America 55 11 2106 6510 or visit
delcoremy.com
Instruction Sheet
10532023
23SE13 REV2
37MT ™, 41MT™ & 42MT™ DRIVE HOUSING ASSEMBLY & PARTS FOR RECONDITIONING THE HOUSING INSTRUCTIONS
This package contains all insulators and parts necessary to recondition the drive end (DE) housing.
WARNING!!! ALWAYS USE PROPER EYE PROTECTION WHEN PERFORMING ANY MECHANICAL REPAIRS TO A VEHICLE –
INCLUDING, BUT NOT LIMITED TO, ANY INSTALLATION AND OR REPAIRS TO THE DELCO REMY STARTING MOTORS.
FAILURE TO USE PROPER EYE PROTECTION CAN LEAD TO SERIOUS AND PERMANENT EYE DAMAGE.
Only perform the mechanical functions that you are properly qualified to perform. Mechanical repairs that are beyond your technical
capabilities should be handled by a professional installation specialist.
FOLLOW ENGINE AND/OR VEHICLE MANUFACTURER'S INSTRUCTIONS CAREFULLY WHEN REMOVING AND INSTALLING
THE STARTER.
DISASSEMBLY PROCEDURES FOR REPLACING DRIVE END (DE) HOUSING AND HOUSING PARTS
DANGER!!! ALWAYS DISCONNECT BATTERY GROUND BEFORE REMOVING OR REPLACING CABLES AT THE STARTER.
FAILURE TO DISCONNECT THE BATTERY GROUND CABLE CAN LEAD TO SERIOUS INJURY.
1. Remove vehicle leads connected to the starter, noting their positions for reinstallation of starter, and remove starter.
2. Mark the drive and lever housings position for reassembly.
3. Remove the six (6) drive housing mounting screws and the drive housing. If replacing the drive housing assembly, go to step five (5)
of reassembly. If reconditioning the drive housing with service parts continue to step four (4).
4. Remove all parts from the drive housing assembly.
REASSEMBLY PROCEDURES FOR DRIVE END (DE) HOUSING AND HOUSING PARTS
1. Soak new wick in 20 weight oil for several hours to allow the oil to penetrate and install into the housing.
2. Align the cup with the wick hole, open end down, and tap it into place until it is flush with the housing. It is best to use a deep well
socket or similar devise about the same size as the outside diameter of the wick cap. Strike it with a hammer until the cup top is flush
with the casting.
3. Install the drive housing bushing. This requires using an arbor press or a special tool. The recommended special tool is like a large
pin punch which has about the same outside diameter as the armature shaft for that end with a shoulder on it about the same
outside diameter as the bushing.
4. Install the o’ring onto the mounting register groove.
5. Install the drive housing assembly, insuring the marks are aligned.
6. Install the six (6) drive housing mounting screws and torque to 17.63-29.8 Nm (13-22 lb ft).
7. Inst
all the six (6) rubber sealing plugs into the drive housing’s unused holes.
8. DANGER!!! Do not reconnect solenoid motor connector strap to field terminal before adjusting the pinion clearance.
NOTICE! After repair and reassembly it is necessary, before installation on the engine, to check and adjust pinion clearance. It
is recommended the solenoid replacement instruction sheet, be obtained from our website, www.delcoremy.com
.
9. Reinstall starter and connect cables and other leads, as removed.
10. Reconnect the negative (-) cable at the battery.