Generac Power Systems 00862-1 - Manual (Page 31)

POST INSTALLATION TESTS
The air cooled generator set was factory tested and
adjusted using gasoline as a fuel. You should not be
required to adjust the unit any further except under
special circumstances.
WARNING: Do not make any unnecessary adjust­
ments. Factory settings are correct for most appli­
cations. When making adjustments, however, be
careful to avoid overspeeding the engine.
BEFORE INITIAL START UP
Before starting, complete the following;
1. Check engine crankcase oil level and, if necessary, fill to
dipstick cross-hatched area with the recommended oil.
Do not fill above cross-hatched area.
2. Check the fuel supply. Gas fuel lines must have been
properly purged and leak tested in accordance with
applicable fuel codes. All fuel shutoff valves in the fuel
supply lines must be open.
DANGER: If an LP (propane) gas fuel system has
been installed, it must have been properly tested
for leaks before operating the system in compli­
ance with ANSI A119.2/NFPA 501C. No leakage is
permitted. You must be sure no gasoline fuel
vapors enter the vehicle interior.
INITIAL START
When absolutely certain that the unit has been prop­
erly installed and prepared for use, start the engine as
follows;
1. Turn off all electrical loads. Do this by setting the generator
main circuit breakers to their “OFF’ or “OPEN” position.
2. Refer to the “Starting” section (Page 6) for cranking and
starting instructions. The engine may require more crank­
ing for initial starting since the fuel lines have to be primed
(use of the Primer Switch will shorten this time).
3. Let the engine warm up for about five minutes to allow
internal temperatures to stabilize.
4. Carefully inspect the engine-generator for fuel, oil and
exhaust system leaks. Before proceeding to the next
step, correct any leakage immediately.
5. When all tests and adjustments at no-load are completed,
apply electrical loads and check for proper operation
under load. See ‘Testing Under Load”. Run the unit at
least 30 minutes with loads applied.
6. Turn off all electrical loads by setting the generator main
circuit breakers to “OFF’ or “OPEN.”
7. Let the unit run at no-load for a few minutes to stabiiize
internal engine-generator temperatures. Then, shut down
the engine.
IMPORTANT; The generator set was thoroughly test­
ed and adjusted at the factory before shipping. No
additional adjustment should be necessary. Only
qualified service technicians who have been trained
should perform adjustments outlined in this manual.
TESTING UNDER LOAD
Apply electrical loads equal to about 75-100% of the
unit's rated wattage/amperage capacity.
Let the unit run at least 30 minutes with load applied.
During this part of the test, check that the unit is not
running excessively hot and that adequate cooling air
flow is available. You must not allow the unit to over­
heat during prolonged operation.
NOTE: The generator engine is equipped with a high
temperature switch. The switch has normally closed
(N.C.) contacts. When the engine temperature is too
high, switch contacts close, and engine shuts down
automatically.
IMPORTANT; Generac recommends that you test the
generator for adequate cooling.
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