Before initial start up, Testing under load, Initial start – Generac 0661-4 User Manual
Page 30: Post installation tests, Testing, Under load
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POST INSTALLATION TESTS
The air cooled generator set was factory tested and
adjusted using gasoline as fuel. You should not be
required to adjust the unit any further except under
special circumstances.
WARNING; DO NOT MAKE ANY UNNECESSARY
ADJUSTMENTS.
FACTORY SEHINGS ARE COR
RECT FOR MOST APPLICATIONS. WHEN MAKING
ADJUSTMENTS, HOWEVER, BE CAREFUL TO
AVOID OVERSPEEDING THE ENGINE.
BEFORE INITIAL START UP
Before starting, complete the following:
1, Check engine crankcase oil level and, if necessary, fill to
dipstick FULL mark with the recommended oil. Do not fill
above FULL mark.
2- Check the fuel supply. Fuel lines must have been proper
ly purged and leak tested in accordance with applicable
iuei-gas codes. All fuel shutoff valves in the fuel supply
lines must be open.
DANGER; IF AN LP (PROPANE) GAS FUEL SYS
TEM HAS BEEN INSTALLED, IT MUST HAVE BEEN
PROPERLY TESTED FOR LEAKS BEFORE OPER
ATING THE SYSTEM IN COMPLIANCE WITH ANSI
A119.2/NFPA 501C. NO LEAKAGE IS
PERilTTED.
YOU MUST BE SURE NO GASEOUS FUEL
VAPORS ENTER THE VEHICLE INTERIOR.
6. Turn off all electrical loads by setting the generator main
circuit breaker to “OFF” or “OPEN.”
7. Let the unit run at no-load for a few minutes to stabilize
internal engine-generator temperatures. Then, shut down
the engine.
IMPORTANT: THE GENERATOR SET WAS THOR
OUGHLY TESTED AND ADJUSTED AT THE FAC
TORY
BEFORE
SHIPPING.
NO
ADDITIONAL
ADJUSTMENT
SHOULD
BE
NECESSARY.
ONLY
QUALIFIED
SERVICE
TECHNICIANS
WHO
HAVE
BEEN
TRAINED
SHOULD
PERFORM
ADJUST
MENTS OUTLINED IN THIS MANUAL.
TESTING
UNDER LOAD
Apply electrical loads equal to about 75-100% of the
unit's rated wattage/amperage capacity.
Let the unit run at least 30 minutes with load applied.
During this part of the test, check that the unit is not
running excessively hot and that adequate cooling air
flow is available. You must not allow the unit to over
heat during prolonged operation.
NOTE; The generator engine is equipped with a high
temperature switch. The switch has normally-open
(N.O.) contacts. When the temperature is too high,
switch contacts close, and engine shuts down auto
matically.:
IMPORTANT:
GENERAC
RECOMMENDS
THAT
YOU TEST THE GENERATOR FOR ADEQUATE
COOLING.
INITIAL START
When absolutely certain that the unit has been prop
erly
installed and prepared for use, start the engine as
follows:
1. Turn
off all electrical loads. Do this by setting the genera
tor main circuit breaker to the “OFF” or “OPEN” position.
2.
Refer to the Owner's Manual shipped
with
unit for crank
ing and starting instructions. The engine may require
more cranking for initial starting since the fuel lines have
to be primed.
3.
Let the engine warm up for about five minutes to allow
internal temperatures to stabilize.
4. Carefully inspect the engine-generator for fuel, oil and
exhaust system leaks. Before proceeding to the next
step, correct any leakage immediately.
5. When all tests and adjustments at no-load are completed,
apply electrical loads and check for proper operation
under load. See “Testing Under Load". Run the unit at
least 30 minutes with loads applied.
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