Compartment size, Compartment construction, Sound insulating materials – Generac 0661-4 User Manual
Page 19: Compartment seams
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COMPARTMENT SIZE
Plan the compartment size carefully. Provide a mini
mum of at least 1 inch (2” recommended) of clearance 
between the generator and compartment walls and 
1 inch (2” recommended) of clearance between the
generator and the ceiling AFTER you have lined the 
compartment 
with
metal,
and
AFTER
you
have
installed sound insulation (Figure 16).
NOTE: Refer to the “Dimensions and Features” draw
ing in the back of this manual.
Figure 16 — Provide Clearance Around Generato
PLYWOOD
COMPARTMENT
TOP VIEW OF
GENERATOR
11NCH MINIMUM CLEARANCE
ON ALL SIDES
|2"
RECOMMENDED)
1 INCH
MINIMUM
CLEARANCE
ABOVE
GENERATOR
(2” 
RECOMMEND
ED)
METAL UNING-
—INSULATION
COMPARTMENT CONSTRUCTION
The
generator
compartment should
be
constructed of
1/2
inch thick
plywood. Make
the compartment floor a double
thickness of 1/2 inch
plywood
with
the
grain of the wood
at
cross section for added strength (Figure
17).
Figure 17 — Typical Compartment Construction
Line the entire compartment interior with 26 gauge galva
nized steel as described above.
Line the exterior (underside) of the compartment floor
with 26 gauge galvanized steel.
A
• Vapor seal
all compartment seams and joints, to prevent
poisonous, flammable or explosive vapors from entering
the vehicle interior. Refer to the sealant information as
noted below.
NOTE: Silicone rubber base sealant is an acceptable 
caulking material. Pressing putty tape onto compart
ment joints and seams is 
NOT acceptable.
•
After the compartment has been metal lined and
vapor sealed, line the compartment interior walls 
and ceiling with an approved, non-flammable 
sound insulating material. See “Sound Insulating 
Materials.”
DANGER: DO NOT INSTALL SOUND INSU
LATION OR ANY ABSORBENT MATERIAL 
ON THE COMPARTMENT 
FLOOR INTERI
OR.
SUCH
MATERIALS
WILL
BECOME
SOAKED WITH COMBUSTIBLE OR EXPLO
SIVE 
VAPORS
AND
LIQUIDS
AND
WILL
BECOME A FIRE HAZARD.
•
Openings in compartment walls for passage of
electrical conduit, conductors, hoses, cables, etc., 
must be made vapor tight with suitable caulking 
material.
•
Flexible conduit must be sealed internally at the
end where it terminates inside a compartment's 
electrical junction box.
NOTE: The preceding is required because flexible 
conduit, due to its unique construction, is not vapor- 
tight along its entire length.
DANGER: DO NOT INSTALL ANY FLAMMABLE
MATERIAL DIRECTLY ABOVE OR AROUND THE
COMPARTMENT. HEAT, TRANSFERRED THROUGH
THE COMPARTMENT STRUCTURE, MAY BE SUF
FICIENT TO IGNITE, CHAR OR DISCOLOR SEAT
CUSHIONS, FIBERBOARD AND OTHER FLAMMA
BLE MATERIALS. YOU MAY NEED TO USE 
APPROVED NON-FLAMMABLE INSULATING
MATERIALS IN HIGH TEMPERATURE AREAS.
A
SOUND INSULATING MATERIALS
Once installers have determined that compartments 
are properly constructed and metal lined, they can 
add acoustical material. This may include additional 
sealant or Insulating material, to reflect noise away 
from the vehicle interior.
Sound insulating materials should be of a non-flam
mable type. One excellent insulating material is a 1 
inch thick fiberglass having a 2-pound density. When 
fiberglass is used, its coated side should face toward 
the compartment interior.
Using a combination of sound insulating materials can
often reduce noise more effectively than a single 
material. For example, a sheet of lead or visco-elastic 
material, along with a layer of other acoustical materi
al, is more effective than when a single material is 
used.
—17
—
