Zipper's Performance 317-105 - Manual (Page 10)

Zipper's Performance Products, 6655-A Amberton Dr., Elkridge, MD 21075 Internal Ignition Part No. 317-105
Tel: (410)-579-2828 Fax: (410)-579-2835
www.zippersperformance.com 7/2006
Page 10
Troubleshooting Flowchart
REPAIR UNDERLYING PROBLEM
BEFORE INSTALLING THE NEW MODULE.
REFER TO MOTORCYCLE SERVICE MANUAL.
TURN IGNITION ON. SET ENGINE
SWITCH TO RUN. CRANK ENGINE. DOES
RED STATUS LED FLASH?
NO YES
NO YES
STARTING
POINT
DID THE ENGINE RUN PROPERLY
BEFORE INSTALLATION OF THE
NEW IGNITION MODULE?
NO
CHECK FOR +12V POWER AT MODULE
(WHITE WIRE WITH BLACK STRIPE AT
CONNECTOR). IS +12V POWER OK?
REPAIR WIRING PROBLEM.
REFER TO MOTORCYCLE
SERVICE MANUAL.
YES
REPLACE IGNITION
MODULE
DOES ENGINE START?
NO YES
NO YES
YES NO
DOES ENGINE STOP OR DROP
CYLINDER AFTER SEVERAL
MINUTES OF RUNNING?
REPLACE COIL.
IS PROBLEM FIXED?
DONE
DOES ENGINE MISFIRE
UNDER LOAD?
YES NO
NO YES
CHECK FOR MINIMUM +13V AT
COIL+ WITH ENGINE RUNNING
AT 2000 RPM. IS VOLTAGE OK?
INSTALL POWER RELAY
KIT. CALL TECH SUPPORT
FOR DETAILS.
NO
YES
YES
NO
DOES ENGINE MISFIRE
AT PART THROTTLE OR
WHILE COLD?
FOR MISC PROBLEMS,
CALL TECH SUPPPORT.
CHECK FOR INCORRECT CARB
JETTING OR INTAKE LEAK.
IS PROBLEM FIXED?
DONE
YES NO
CHECK FOR LOW BATTERY, NO FUEL,
OR FOULED SPARK PLUGS.
ANY OBVIOUS FAULT FOUND?
CORRECT FAULT
YES NO
SINGLE FIRE ONLY. INSTALL POWER
RELAY KIT. CALL TECH SUPPORT FOR
DETAILS. IS PROBLEM FIXED?
DONE
YES NO
REPLACE COIL.
IS PROBLEM FIXED?
DONE
NO YES
REPLACE SPARK PLUGS,
SPARK PLUG WIRES, AND COIL
IS PROBLEM FIXED?
DONE
REPLACE IGNITION
MODULE
REPLACE IGNITION
MODULE
REPLACE IGNITION
MODULE
REPLACE IGNITION
MODULE