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Service diagnosis, Remedy, Possible cause – Winco W10PTOS/A User Manual

Page 10

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10

3225-00

60706-241

Page 8

60706-180

0310-00

SERVICE DIAGNOSIS

Increase size of line wiring. Might also be the result of loose

connection indicated by excessive heating at the loose

connection terminal.

Check for overload on the tractor or undersized.

Check tractor governor. Tight or defective throttle levers

and joints.

Worn or defective tractor engine

(see engine manufacturers

check list.)

REMEDY

Back flash the 120 volt circuit with 12 volts DC

Replace grounded rotor assembly.

Repair or replace stator assembly.

Replace defective diode(s).

Clean and tighten generator and receptacle connections.

Clean screens, make sure interior of generator is unobstructed.

Readjust or Replace as required

Test and replace if defective.

Resync drive line halves.

Realign within 10 degrees.

Replace stator. (Include generator model and serial number

on the order.)

Same as above.

Same as above.

Repair or replace as required

Test and replace if defective.

Low Speed

High line loss. Indicated by lower voltage at load than at

generator terminals.

1.

Undersized/overloaded.

2.

Defective governor.

3.

Low power - worn engine.

LOW OUTPUT VOLTAGE

POSSIBLE CAUSE

Loss of residual magnetism. Usually occurs only after

disassembly of field frame or severe mechanical stress/abuse.

Grounded or shorted rotor winding.

Open excitor circuit in stator

Defective diode(s) on rotor.

Broken or corroded connection.

NO OUTPUT VOLTAGE

Clogged ventilating inlet and/or outlet.

EXCESSIVE HEATING

Generator is spinning too fast, slow tractor down.

HIGH OUTPUT VOLTAGE

Shorted or grounded rotor coil.

VOLTAGE UNSTEADY/ LIGHTS FLICKERING

Drive line knuckles out of sync. (See Figure 5.)

PTO drive line alignment.

Shorted stator winding. This can be identified by the use of an

internal “growler” at a competent rewinding shop.

Grounded stator. Check winding by test lamp or high potential

tester from stator leads to lamination.

Open stator circuit. Measure circuit between leads with an

ohmmeter. Should have a circuit between any pair of leads.

Defective stator

Defective Capacitors