Sigtronics Dual-CFR - Manual (Page 4)

RING
BARREL
SHOULDER
INSULATING
WASHER
FLAT
INSULATING
WASHER FLAT
METAL
WASHER
VEHICLE
PANEL
HEADSET JACK
TIP
NUT – OR – SPLASH COVER AND NUT
FIGURE 3
c) No large holes are required to be drilled - a real advan-
tage on vehicles with thick metal panels.
d) Complete electrical isolation of the jacks from the vehi-
cles chassis, because the jack box is fabricated out of
non conductive high impact plastic.
2. Mount the jacks directly on the vehicle with a “through the
panel” mounting scheme. Advantages:
a) Smaller space requirement. (Only slightly larger than the
jack itself).
b) Only one hole to drill per jack (1/2 inch).
c) Most of jack is behind panel and out of the way.
Sigtronics recommends that you use the jack box mounting
method, but either approach can be used as well as a com-
bination of both.
If required, additional headset jacks, PTT switches, mounting
boxes, and hardware are available through your Sigtronics
dealer.
Splash Cover (With Pump Panel Option):
If a jack is to be mounted outside the vehicle (ie. on or near
a fire engines pump panel), a splash cover should be used
to keep excess moisture out of the jack when it is not in use.
Our P/N 800121 headset jack box comes with one such splash
cover already pre-mounted. On other positions, where the
headset is always plugged in, a splash cover is not required.
Jack Box Mounting:
Set the jack box on the mounting surface in the selected area
and mount with two of the hex head self drilling screws. For
most applications* these screws can be installed with no
pre drilling. Just power in the screws with a standard electric
driver with a 5/16” hex bit.
* No pre drilling required for aluminum and steel. 1/8” inch pilot
hole will still be required with some stainless steels.
For most installations the wiring for the headset jack will come
out the back of the jack box. A hole is already provided in the
jack box for this purpose. Of course, you will also have to drill
a similar hole into the vehicle. Use a 5/16 inch drill for this.
Alternately, the wire can come out of the side of the jack box
if desired. You will have to drill the hole where required. Use
a 5/16 inch drill. Rubber wire grommets are provided for the
wire going through the jack box hole.
Through the Panel Mounting:
For direct mounting of headset jacks on the vehicle panel you
will need to remove the jack from the jack box cover with a 1/2
inch wrench. For normal jack mounting (no splash cover), the
maximum panel thickness is 0.10 inches or a little less than
1/8 of an inch. If you need the splash cover (optional), the
maximum panel thickness is 0.062 inches or 1/16 of an inch.
Note: Longer headset jacks that can accommodate thicker
panels are available from your Sigtronics dealer (order part
number 100418 - maximum panel thickness 0.155” with
splash cover and 0.195” without).
Mounting on the panel requires that you insert the jack
from the back of the panel. Test jack(s) for clearance and fit.
Leave room behind - the jack expands when headset plug is
inserted. Make sure the back of the jack does not interfere
with any moving parts of the vehicle.
Drill a 1/2 inch hole in the panel. Install jack with mounting
washers and nut as in Figure 3. Both jack insulating washers
must be used. The Jacks have to be insulated from mount-
ing spot to minimize electrical noise getting into intercom
system. No need to tighten the jack now. You may have to
remove the jack to connect the wires.
PTT Switch Installation:
In order for the Driver or Officer positions to transmit on the
radios, they will each need Push-To-Talk (PTT) switches.
The PTT switches should be placed within easy reach of the
users. It is also helpful if they can be easily seen by the users.
The PTT switches can be mounted in the blue ptt mount-
ing boxes or directly into a panel. If using the ptt boxes, set
the box on the mounting surface in the selected area and
mount with two of the hex head self drilling screws. For most
applications* these screws can be installed with no pre drill-
ing. Just power in the screws with a standard electric driver
with a 5/16” hex bit. * No pre drilling required for aluminum
and steel. 1/8” inch pilot hole will still be required with some
stainless steels.
If mounting the PTT switches directly into a panel the switch
is mounted from the front and the panel can have a maxi-
mum thickness of 3/16 of an inch.
In the selected spot, drill a 5/8 inch hole. Mount the switch
into the hole but only loosely install the provided lock washer
and nut from the back. The PTT switch will likely have to be
removed to connect the wires later. The nut requires a 7/8”
wrench
III. HEADSET JACK AND PTT SWITCH WIRING
The wiring of the headset jacks and PTTs is straight forward.
In general, the 4 foot Headset Jack and PTT Switch Cable gets
wired to the four conductor Hook-up Wire (gray) and then
the Hook-up wire connects to the jacks and the PTT switches.
For the all models, this cable has a 15 pin connector and 13
wires. Before going on, plug in J1 of the cable into P1 on the
Intercom unit.
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