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O.S. Engines FT-300 Gemini User Manual

Page 11

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Battery Leads

As the battery leads are required to conduct a large current

(approx. 6 amps), make sure that the wire used is heavy

enough to prevent excessive voltage-drop at the plugs.

Note: It is inadvisable to use a variable resistance or rheostat as, in

the event of one plug lead becoming accidentally detached

(or the plug element failing) excessive voltage will be applied

to the other plug. The alternative is to use a separate battery

and rheostat for each plug.

STARTING

It is preferable to use an electric starter, although hand-

starting is also possible, as will be explained in a moment.
When applying the starter, be sure to connect both glow-

plugs to the battery.

(It is possible to start the engine on one cylinder only, then

to connect the other glowplug to the battery to run the

engine on both cylinders, but this is not advisable since it
causes needlessly unequal loading of the engine initially.)

1) Open the throttle fully and unscrew the needle-valve

3-1/2 turns from the fully closed position.

2) It is preferable to use the choke control for priming.

3) Close the choke valve and turn the propeller counter-

clockwise 2 turns by hand keeping the throttle valve

fully open.

4) Release the choke control and immediately turn the

propeller counter-clockwise several times so that fuel is

drawn well into the cylinders.

5) Set the throttle valve approximately 1/3 open from the

fully closed position. Connect the glowplugs to the

battery and apply the electric starter.

6) When the engine starts, open the throttle valve fully and

keep it running, initially (approx. 10 seconds), with the

original needle-valve setting. If the engine slows down

because the mixture is excessively rich, close the needle-

valve slowly approx. 1/4 — 1/2 turn.

7) Now disconnect the battery from the glowplugs and

close the needle-valve slowly so that revolutions are

increased. Adjust the needle-valve gradually. Abrupt

adjustment of the needle-valve may cause the engine to

stop, especially when it is new and insufficiently run-in.

8) To re-start the engine when warm, simply re-energise the

plugs and reapply the starter with the throttle in the
idling position. If the engine does not restart, re-prime
by closing the choke valve while rotating the propeller

twice with the throttle open. Initially, the high tempera-

ture inside the combustion chambers may turn the liquid

fuel into gas and emit it through the exhaust pipes.

Therefore, repeat the priming procedure once or twice

until the cylinders become cool enough for restarting.

CAUTION: Never apply an electric starter with the choke closed.

Such action will cause an excessive quantity of fuel
to be drawn into the cylinder and result in an

hydraulic lock that may damage the engine. Do not

turn the propeller more than 2 turns, initially, with

choke closed, otherwise the engine may suck in too

much fuel and become flooded.

CAUTION: Do not connect the glowplugs to the battery when

priming. The adjustment of the needle-valve should
be done only after disconnecting the battery from
the glowplugs.

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