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Char-Broil 466231203 User Manual

Page 7

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466231203 • 7

8. Attach the door bracket to the lower holes in the front legs

with the end tabs pointing upward and the flange to the rear,
pointing downward. Use 2 of the 1/4x1/2" Phillips-head
screws. Do not fully tighten. See Fig. 4.

9. Place doors into the hinge holes of the bottom shelf and

door bracket. Push door bracket down until doors are
secure and can open and close freely. Do not fully tighten
door bracket screws. See Fig. 4.

10. Remove protective film from doors. Install door handles to

doors using 4 of the 3/16x3/8" Phillips-head screws. See
Fig. 4.

11. Attach the 4 side shelf brackets to the tops of the cart legs

using 8 of the 1/4x1/2" Phillips-head screws.
IMPORTANT: Bracket with cut-out installs on front left
leg.
Be sure the flat side of each bracket faces outward.
Fully tighten. See Fig. 4.

12. Place the sideburner shelf over the left brackets and cross

brace. Be sure ignitor wire is hanging loose. Be sure the
inside shelf holes align with cross brace holes. Secure
shelf firmly to the ends of the brackets using 2 of the
1/4x1/2" Phillips-head screws. Repeat this procedure for
the side shelf on the right side of the cart. See Fig. 4.

FIGURE 4

FIGURE 6

Sideburner

shelf

Side

shelf

Shelf bracket,

flat side facing

outward

Lower

hole

Door

bracket

Door

Handle

Hinge

Hinge

hole

Align

holes

To reduce the weight of the grill head, open the grill lid and
remove the packed components. This step requires 2 people
to lift and position the grill head onto the cart.

14. HINT: Slide grill head into cart from the front. Use care to

avoid scratching tops of side shelves. Align the 2 holes
beneath the hang ledge on each side of the grill head with
the 2 holes in the side shelf and cross brace on the cart.
Raise the grill lid and insert 4 of the 1/4x3/4" Phillips-head
screws. Beneath the side shelves, add 1/4" nuts. Do not
fully tighten. See Fig. 6.

15. Attach heat indicator to grill lid using nut provided. Make

sure graphics on heat indicator are properly oriented before
tightening nut. See Fig. 6.

Grill

head

Hang

ledge

Gas hose

Hang

ledges

rest on

shelves

Bracket with

cut-out

Heat indicator

Remove

film

Match

lighting

stick

FIGURE 5

13. Attach match lighting stick

and chain to the right rear
leg, below shelf bracket,
using one M4x10mm,
self-tapping, Phillips-head
screw. See Fig. 5.