Char-Broil 466231203 User Manual

Page 6

6 • 466231203

Assembly - 466231203

• Unpack and remove all protective packaging.

1. Position bottom shelf with the 4-hole pattern to the left side.

See Fig. 1.

VERY IMPORTANT:

The labels on the cart legs

indicate their assembly position to the bottom shelf.

LF=Left

Front,

LR=Left Rear, RF

RF=Right Front, and RR

RR=Right

Rear. Labels should face inward toward each other when
correctly assembled. Remaining components cannot be
assembled if leg positions are incorrect.

2. Install the four cart legs to the indicated corners of the

bottom shelf using 8 of the 1/4x2-1/2" Phillips-head screws
provided. Do not fully tighten screws.

3. Install cross braces, facing inward, to cart legs on both

sides using 8 of the 1/4x1/2" Phillips-head screws. Fully
tighten. See Fig. 1.

FIGURE 1

Cross

Brace

Bottom

Shelf

4. Screw the 4 casters into the caster seats in the bottom of

each cart leg. Turn the threaded caster stem by hand,
clockwise until it stops. Fully tighten with the wrench
provided. See Fig. 2.

5. Install the two side panels and one rear panel to the cart by

using 4 of the 3/16x3/8" Phillips-head screws on each
panel. Leave rear panel screws loose. See Fig. 2.

FIGURE 2

Caster

Rear

panel

4-hole pattern

toward left side

Side

panel

Side

panel

6. USE CAUTION when handling the pull-out tank tray.

Slide rails have sharp edges. Install the handle on the
pull-out tank using 2 of the 1/4" nuts. Fully tighten. See
Fig. 3.

7. Fully extend the pull-out tank tray and attach the slide rails

to the 4-hole pattern in the bottom shelf using 4 of the
1/4x1/2" Phillips-head screws. Fully tighten. See Fig. 3.

FIGURE 3

Handle

Pull-out

tank tray

Slide

Rail