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Load limit switch, Table 5-1 – Dillon DynaSwitch User Manual

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The Dillon Cranegard Load Limit Switch is used to protect cranes and
hoists against overloading where it is impossible or inconvenient to use a
Dillon Dynaswitch. This unit can be applied to wire rope without cutting or
removing the dead end from its existing mount. It may also be used on
machinery such as elevators to provide a switch action at a given load.
The Cranegard is intended for applications with gradually applied tensions
and not dynamic or impact loads.

The Dillon Cranegard Load Limit Switch is designed to clamp directly onto
typical hoist or crane rope. It consists of two side plates. Two steel
sheaves which are equipped with precision bearings, a rope clamp and
center support which in turn is attached to a flexure. Arm(s) on the flexure
can actuate as many as four microswitches at preset load points. Adjust-
ment screws for the switches are located under a sealed cover.

The Dillon Cranegard Load Limit Switch flexure beam has a safety factor
of 2:l. Ultimate safety factor is a function of wire rope condition. In the
interest of safety, damaged or worn wire rope should be replaced.

The microswitch is type BZG1-2RN, weatherproof, Dillon P/N 17981-0048
(paragraph 1-7). As many as four switches can be installed on one
Cranegard unit.

Table 5-1, below, indicates capacities and other specifications.

Section 5 Cranegard

®

Load Limit Switch

5-1
Introduction

5-2
General Description

5-3
Safety Factor

5-4
Micro-Switches

5-5
Key Specifications

Part

Capacity

Min. Set

Repeatability

Rope Diameter Inches

Number

Pounds

Point Lb

Pounds

CGS-1

2500

100

75

3/16

1/2

CGS-2

5000

200

150

3/8

7/8

CGS-3

10000

400

300

7/16

7/8

CGS-4

20000

800

400

5/8

1 1/4

Table 5-1

Minimum

Maximum

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