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Maintenance, Cleaning, Changing lamps – Code 3 OsciLaser Flushmount User Manual

Page 5: Trouble-shooting guide, Warning

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Maintenance

If necessary, maintenance of your OsciLaser

involves the cleaning of the lens and the replace-

ment of the lamp on the OsciLaser assembly.

Cleaning

Clean with soap and water to remove all salt, dirt or mud. Do not use any abrasive cleaners or harsh
chemicals, because the polycarbonate lens will scratch very easily. Polish the lens with PSE lens polish and a
soft paper cloth or towel.

Changing Lamps

To remove the lens, remove the 4 corner #8 X 5/8" stainless steel screws. Using a glove or cloth for hand
protection, push in the defective lamp and turn counter clockwise until the lamp can be removed. Install a new
Osram 64170 AX or equal bayonet-base lamp (non ceramic base lamps are recommended) and replace
lens.

WARNING!

Lamps are extremely hot! Allow to cool completely before attempting to remove. Gloves
and eye protection should be worn when handling halogen lamps as they are pressurized
and accidental breakage can result in flying glass.

Trouble-shooting guide

1) OPEN CIRCUIT IN WIR-
ING

2) LAMP AND MOTOR ARE

DEFECTIVE

3) SHORT CIRCUIT

NO LIGHT AND NO OSCILLA-
TION

1) LAMP IS DEFECTIVE

OSCILLATES WITH NO LIGHT

2)

WIRING TO LIGHT, IS LOOSE OR
DISCONNECTED.

1)

MOTOR IS DEFECTIVE

2)

WIRING TO MOTOR IS LOOSE
OR DISCONNECTED

LIGHT IS ON WITH NO OSCILLATION

2)

LOW VEHICLE VOLTAGE

1)

OSCILASER ASSEMBLY IS

DEFECTIVE

LIGHT IS ON WITH SLOW OR
ERRATIC MOVEMENT OF OSCILA-
SER

1)

WIRING HOLES ARE NOT
SEALED PROPERLY

2)

HOUSING GASKET IS DEFECTIVE

1)

SHORT CIRCUIT

WATER IS COLLECTING IN HOUSING

UNIT BURNS FUSES/TRIPS CIRCUIT
BREAKERS

PROBLEM (OSCILASER

TM

LIGHT)

PROBABLE CAUSE

REMEDY

2)

RETURN OSCILASER ASSEMBLY FOR

REPAIR

3)

CHECK FOR SHORTS IN LAMP
ASSEMBLY OR WIRING

1)

CLOSE CIRCUIT BY CHECK-
ING CONNECTIONS

2)

RECONNECT WIRE TO
OSCILASER LIGHT

1)

REPLACE LAMP

1)

RETURN ASSEMBLY FOR
REPAIR

2)

RESOLDER WIRE TO MOTOR

1)

RETURN ASSEMBLY FOR REPAIR
OR REPLACEMENT

2)

CHECK VEHICLE VOLTAGE

1)

RESEAL HOLES WITH CAULK

1)

CHECK ASSEMBLY AND WIRING FOR

SHORT CIRCUIT

2)

REPLACE HOUSING GASKET

ASSEMBLY

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