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Caution, Refrigerant tubing and sweat connections, Install liquid line filter drier indoor – Carrier COMFORT 25HCS User Manual

Page 3: Evacuate refrigerant tubing and indoor coil, 25h c s

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Table 1 – Accessory Usage

Accessory

REQUIRED FOR LOW---AMBIENT

COOLING APPLICATIONS

(Below 55

°

F / 12.8°C)

REQUIRED FOR

LONG LINE APPLICATIONS*

(Over 80 ft. / 24.38 m)

REQUIRED FOR

SEA COAST APPLICATIONS

(Within 2 miles / 3.22 km)

Accumulator

Standard

Standard

Standard

Ball Bearing Fan Motor

Yes{

No

No

Compressor Start Assist Capacitor and

Relay

Yes

Yes

No

Crankcase Heater

Yes

Yes

No

Evaporator Freeze Thermostat

Yes

No

No

Hard Shutoff TXV

Yes

Yes

Yes

Isolation Relay

Yes

No

No

Liquid Line Solenoid Valve

No

See Long--- Line Application Guideline

No

Motor Master® Control or

Low Ambient Pressure Switch

Yes

No

No

Support Feet

Recommended

No

Recommended

* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m) and/or 20 ft. (6.09 m) vertical differential, refer to Residential Split---System Longline

Application Guideline.

{

Additional requirement for Low---Ambient Controller (full modulation feature) MotorMasterr Control.

Outdoor Unit Connected To Factory Approved Indoor

Unit

Outdoor unit contains correct system refrigerant charge for

operation with approved ARI rated indoor unit when connected by
15 ft (4.57 m) of field--supplied or factory--accessory tubing, and

factory supplied filter drier. Check refrigerant charge for maximum
efficiency.

Refrigerant Tubing and Sweat Connections

Connect vapor tube to fitting on outdoor unit vapor service valves

(see Table 2). Connect liquid tubing to adapter tube on liquid
service valve. Use refrigerant grade tubing.

CAUTION

!

UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment

damage or improper operation.
Service valves must be wrapped in a heat--sinking material

such as a wet cloth while brazing.

Remove plastic retainer holding outdoor piston in liquid service
valve, leaving the piston and piston retainer inside the valve.

Connect sweat/flare adapter provided, to valve. (See Fig. 4.)
Connect refrigerant tubing to fittings on outdoor unit vapor and

liquid service valves. Service valves are closed from factory and

ready for brazing. After wrapping service valve with a wet cloth,
tubing set can be brazed to service valve using either silver bearing

or non--silver bearing brazing material. Do not use soft solder
(materials which melt below 800°F/427°C). Consult local code

requirements. Refrigerant tubing and indoor coil are now ready for

leak testing. This check should include all field and factory joints.

PISTON BODY

PISTON

PISTON

RETAINER

SWEAT/FLARE ADAPTER

A05226

Fig. 4 -- Liquid Service Valve

Table 2 – Refrigerant Connections and Recommended Liquid

and Vapor Tube Diameters (In.)

UNIT SIZE

LIQUID

RATED VAPOR

up to 80 ft. (24.38 m)*

Connection

Diameter

Tube

Diameter

Connection

Diameter

Tube

Diameter

018, 024

3/8

3/8

5/8

5/8

030, 036

3/8

3/8

3/4

3/4

042, 048

3/8

3/8

7/8

7/8

060

3/8

3/8

7/8

1--1/8

Notes:

1. Tube diameters are for total equivalent lengths up to 80 ft. (24.38 m)
2. Do not apply capillary tube or fixed orifice indoor coils to these units.
* For Tubing Set lengths between 80 and 200 ft. (24.38 and 60.96 m)

horizontal or 20 ft. (6.10 m) vertical differential (250 ft./ 76.2 m)Total

Equivalent Length), refer to the Longline Guideline--- Air Conditioners

and Heat Pumps using R--- 22 Refrigerant.

Install Liquid Line Filter Drier Indoor

Refer to Fig. 5 and install filter drier as follows:

1. Braze 5 in. (127 mm) liquid tube to the indoor coil.
2. Wrap filter drier with damp cloth.
3. Braze filter drier to 5 in. (127 mm) long liquid tube from

step 1.

4. Connect and braze liquid refrigerant tube to the filter drier.

A05227

Fig. 5 -- Liquid Line Filter Drier

Evacuate Refrigerant Tubing and Indoor Coil

CAUTION

!

UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment

damage or improper operation.
Never use the system compressor as a vacuum pump.

Refrigerant tubes and indoor coil should be evacuated using the
recommended deep vacuum method of 500 microns. The alternate

triple evacuation method may be used (see triple evacuation

procedure in service manual). Always break a vacuum with dry
nitrogen.

25H

C

S