Magnetic mounting, Permanent mounting – Code 3 420 Mini Bar Series User Manual
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1) Rust Stains: The magnetic mount is not intended as a permanent mounting for the
beacon. Long duration usage of any magnet will expose the high iron content of the steel
causing rust. The device should be removed when not used to prevent rust stains. Metallic
debris collected by the magnet will also contribute to rust stains. Insure that the magnet is
kept clean.
2) Surface rust stains can usually be removed with chrome polish, available at most auto
part stores.
3) As with any magnetically-mounted warning device, its use on the exterior of a moving
vehicle is at the sole discretion and responsibility of the user.
This magnetic mount product provides a secure, temporary installation in most circum-
stances and is recommended for stationary use only. For maximum warning signal, mount
the beacon on the highest possible flat, level surface of the vehicle.
WARNING!
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Magnetic Mounting
The 420/425 Magnetic Based Beacon provides a secure, temporary installation in most circumstances.
The beacon should be placed in the center of the roof where the least amount of curvature occurs. The
beacon should not be used on a vinyl covered roof. Before installing, check all four magnets for clinging
debris. Any foreign matter can reduce holding power and scratch your vehicle's paint. The roof surface
should be dry and have a dull, not glossy finish. A glossy, highly waxed finish will reduce the friction; and
the magnets, though quite powerful, will have a greatly reduced effect. Place and remove your beacon
without sliding to avoid scratching. When removing, lift one edge then the other, straight up without
sliding.
When the beacon is placed on the roof, it should adhere firmly to the surface. If the unit slides or moves
easily, a proper installation has not been obtained, most probably for one of the reasons mentioned
above. In this situation, the user should not attempt to drive with the beacon in place. If the user has
attempted to obtain a good installation and still has questions, we recommend that the user (customer)
contact one's distributor or the factory.
Permanent Mounting
The 420/425 Permanent Mount Beacon provides a secure, permanent installation. To begin installation,
remove the lens, position the Beacon Base in the desired location, and mark the centers of the (4)
mounting holes on vehicle roof or mounting surface, using the Beacon Base as a template. Measure out
and mark half the distance between the mounting hole marks to locate the exact center of the mounting
hole pattern for the cable hole. Drill a 1/2" hole at the center of the pattern for the cable and drill (4) 7/32"
holes through at the (4) mounting hole centers (NOTE: DO NOT USE THE BEACON BASE AS A
DRILL GUIDE OR DRILL THROUGH BEACON BASE). Remove any burrs from around all of the holes.
Apply a liberal amount of customer supplied RTV sealant around the cable hole and the (4) mounting
holes to seal out moisture (NOTE: BE SURE TO APPLY ENOUGH RTV SEALANT TO FILL THE GAPS
BETWEEN THE BEACON BASE AND THE VEHICLE ROOF CURVATURE). Carefully feed the cable
through the 1/2" hole and Place base in proper position making sure all 4 screw holes line up with base
mounting holes. Run (4) 3/16" x 1" machine screws with lock washers, obtained locally, up through the
drilled holes (For thicker surfaces or larger curved surfaces use longer screws). Make sure all 4 screws
are pointing up. Place one nut onto each screw and make sure that the nuts have seated themselves into
the matching hex shaped pockets in the base. Tighten screws until base is properly secured to mounting
surface. Once the base is secure, replace lens and tighten the two end screws.
Utilizing non-factory specified screws and/or mounting brackets and/or the
improper number of screws may result in failure of the mounting system and
severe damage to the vehicle as well as loss of warranty coverage on the
equipment.
WARNING!
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