Code 3 40, 41, 42 Series Perimeter Lights - Manual (Page 6)

6
Maintenance
Lamp Assembly Replacement
1. Turn off power to the power supply and allow the lamp assembly to cool for 10 minutes.
2. Remove the lens by unscrewing the four mounting screws.
3. Carefully grasp the base of the lamp assembly and twist counterclockwise 1/8 turn. Pull straight out.
4. Disconnect the lamp assembly from the cable.
5. Insert the replacement lamp assembly into the reflector. Twist clockwise 1/8 turn until you feel the
locking features of the socket engage.
6. Test the lamp assembly by connecting the lamp assembly to the cable. Switch the power source on.
After verifying the tube is good, turn off the power source.
7. Push the assembled AMP Mate-N-Lock connectors through the cut out in the vehicle for the reflector.
8. Verify the "7021" product number on the reflector is on the top. Verify “TOP” lens engraving is on the top
of the lens. Mount the reflector and lens by installing the four screws.
Lens Cleaning
1. Remove the lens by unscrewing the four mounting screws.
2. Using plain water and a soft cloth, or Code 3 lens polish and a very soft paper towel or facial tissue
clean both surfaces of the lens.
3. Because plastic scratches easily, cleaning is recommended only when necessary (about every six
months).
4. Do not subject the lenses to car washes that use brushes, as these will scratch the lenses.
Halogen
Options
The 40/41/42 Series Strobe and Halogen Perimeter Lighting Product Group includes the following models:
Single Products
40 Strobe tube assembly, reflector and lens
choice of six lens colors: amber, blue, clear, din blue, green and red.
Clear lens can be specified with optional inserted half lenses. Available in amber, blue, and red.
40BZ Strobe tube assembly, bezel, reflector and lens
choice of six lens colors: amber, blue, clear, din blue, green and red.
Clear lens can be specified with optional inserted half lenses. Available in amber, blue, and red.
41 Halogen lamp assembly, reflector and lens choice of six lens colors: amber, blue, clear, din blue, green
and red. Clear lens can be specified with optional inserted half lenses. Available in amber, blue, and
red.
41BZ Halogen lamp assembly, bezel, reflector and lens choice of six lens colors: amber, blue, clear, din blue,
green and red. Clear lens can be specified with optional inserted half lenses. Available in amber, blue,
and red.
Strobe
If attempting to clean the reflector, use only a mild glass cleaner and a very soft cloth. Do not
attempt to use any wax type products as these will burn onto the reflector and impair effective-
ness.
WARNING!
!
High voltages and /or temperatures are present inside the unit. Disconnect from power and
wait 10 minutes prior to servicing or troubleshooting. Use hand and eye protection when
changing halogen lamps or flashtubes as they are pressurized and accidental breakage can
result in flying glass. Lamps are extremely hot! Allow to cool completely before attempting to
remove. Gloves and eye protection should be worn handling halogen lamps or flashtubes as
they are pressurized and accidental breakage can result in flying glass.
WARNING!
!