Two Brothers Racing Suzuki SV-650 - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2007-08 Suzuki SV650 Installation & Operation Manual
Part # 008-101
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-101 (#9120092)
3 Zip Ties
1 Adhesive Velcro Square
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Gently lift gas tank up and insert tank prop rod as shown
in (Fig 5).
You will need to remove the air box assy. First disconnect
the (3) connectors as shown (Fig 6) then loosen both air
box throttle body clamps (Fig 7), and any hoses that are
attached to the bottom of the air box and remove. (Fig 8)
We recommend placing the JUICE BOX™ on dash left
hand side, so you will need to route the JUICE BOX™
wires down the center fairing stay, (Fig 9), and towards
the inside of the RH fork tube and through the opening in
the frame, (Fig 10). Once you have the wires on the inside
of the bike follow the bikes wiring towards the middle of
the bike. (Fig 11). The JUICE BOX™ can also be mounted
in the tail section of the SV. Routing of the JUICE BOX™
wires must be feed from the tail section up to the throttle
bodies, following the stock wiring harness.
6.
7.
8.
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.
The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not
applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road
vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
Remove passenger seat and remove tank prop rod from
inside tail section it will be needed later on.
Remove small side panels (Fig 1-2) on both sides.
Remove seat bolts (Fig 3) and remove rider seat.
Remove the front (2) tank bolts (Fig 4).
1.
2.
3.
4.
5.
Tools Needed For Install
- Long Angled Needle-nose Pliers
- Long Phillips Screwdriver
- 3-5mm Allen Wrench
Continued on page 2
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
Fig 6 Fig 7
Fig 8
Fig 9 Fig 10
Fig 11