Two Brothers Racing Kawasaki Versys 650 - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2008 Kawasaki Versys 650 Installation & Operation Manual
Part # 008-142V
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-142V
3 Zip Ties
1 Adhesive Velcro Square
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Lift rear of the gas tank high enough to gain access to fuel
line connector and electrical connectors. Support with
foam from TBR pipe packaging. Disconnect the white and
black connector and the fuel line and remove gas tank.
(Fig 5)
Remove four Phillips screws from air box then remove
the cover and attached hose. Disconnect the air temp
(black) and 2nd air solenoid (blue). (Fig 6)
Place a clean rag or towel over the openings of the
throttle body. Remove four 5mm Allen bolts, disconnect
any attached hose and remove air box assembly. (Fig 7)
Mount the JUICE BOX™ in the front or the back of the
motorcycle. Route the JUICE BOX™ wires towards
the injectors (Fig 8) and disconnect the OEM injectors
connectors and plug in the JUICE BOX™ connectors in
place of the OEM connectors on both cylinders. (Fig 9)
NOTE: Re check your wire routing and JUICE BOX™
location and make certain that in no way the wires can
come into contact with any moving parts or high heat
source and that the JUICE BOX™ is mounted in a way as
to not cause a handling problem with the machine.
6.
7.
8.
9.
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.
The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not
applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road
vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
Remove seat.
Remove Phillip screw from left and right side panels.
Remove both side panels. (Fig 1)
Remove six 4mm Allen bolts that hold left and right
painted side panels on. (Fig 2) Remove both side panels.
Remove two 10mm bolts at the rear of the gas tank. (Fig
3) Remove the plastic screw located near the front of the
tank. (Fig 4)
1.
2.
3.
4.
5.
Tools Needed For Install
- Phillips Screw Driver
- 8mm & 10mm Wrench or Sockets
- 4mm & 5mm Allen Wrenchs
Continued on page 2
Fig 1
Fig 5
Fig 2
Fig 3
Fig 4
Fig 6
Fig 7
Fig 8 Fig 9