Two Brothers Racing Kawasaki Ninja EX650R - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2006-08 Kawasaki Ninja 650R Installation & Operation Manual
Part # 008-142
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-142
3 Zip Ties
1 Adhesive Velcro Square
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Remove the 4, 5mm Allen bolts, (Fig 6) and while lifting
air box lid you will need to disconnect the crankcase
breather hose from the gearbox (Fig 7).
The JUICE BOX™ will be placed under the seat so you
need to thread the JUICE BOX™ wires towards the front
of the bike under the gas tank support plate towards the
throttle bodies. You can remove the tank support plate by
removing the 2 10mm bolts (Fig 8). Locate the injector
connectors and disconnect the stock connectors and plug
the JUICE BOX™ grey connector onto the bikes injector,
and then plug the stock connector into the JUICE BOX™
black connector repeat on remaining cylinder (Fig 9).
Connect JUICE BOX™ ground lead to the negative post of
the battery.
Assembly is the opposite of disassembly.
6.
7.
8.
9.
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.
The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not
applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road
vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
Remove seat.
Remove both side panel Philips screws and remove
panels. Remove both tank bolts (Fig 1).
Lift gas tank up gently just enough to access to the quick
disconnect and release the red lock tab and remove fuel
line (Fig 2). Remove any and all vent lines from the tank.
Gently remove gas tank and set aside.
Disconnect fresh air system hose from the fresh air
solenoid then disconnect the black air temp connector
(Fig 3). Disconnect the green connector from the solenoid
then remove solenoid from air box (Fig 4). Remove all of
the air box screws 7 total (Fig 5) and remove lid.
1.
2.
3.
4.
5. Tools Needed For Install
- Phillips Screw Driver #2
- 10mm Wrench or Socket
- 5mm Allen Wrench
Continued on page 2
Fig 1
Fig 2
Fig 3 Fig 4
Fig 5
Fig 6
Fig 7
Fig 8
Fig 9