Two Brothers Racing 2006-07 Suzuki GSX-R600/750 - Manual

Two Brothers Racing
Juice Box™ - Fuel Controller
2006-07 Suzuki GSX-R600/750 Installation & Operation Manual
Part # 008-147-6C / 008-147-7C
Parts Incuded
Installation Instructions
Qty. Description Part Number
1 Juice Box™ Fuel Control Kit 008-147-6/7C (#9140061C) / (#9140063C)
3 Zip Ties
1 Adhesive Velcro Square
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
The JUICE BOX™ can be mounted under the rear
passenger seat or near the gauge pod at the front of the
bike. If the desired mounting location is under the rear
passenger seat, the JUICE BOX™ wire harness should
be routed starting from under the rear seat, then under
the front seat and under the tank hinge to the rear of the
engine. If the desired mounting location is at the front of
the bike, skip this step.
This bike has primary (lower) and secondary (upper)
injectors. Locate primary (lower) injector connectors
under tank, to the rear of the air box on the throttle bodies
and under the fuel rail. DO NOT connect the TBR Juice
Box to the secondary (upper) injectors. (Fig 5)
Disconnect stock injector (one at a time) and connect
the JUICE BOX™ gray connector to bike’s injector then
connect stock injector connector to Juice Box’s black
connector. Repeat for the remaining 3 cyl’s. (Fig 6)
Route black ground wire from JUICE BOX™ to crank case
breather vapor separator. Remove just 1 mounting bolt
and attach JUICE BOX™ black ground wire to bolt and
tighten bolt. (Fig 7)
6.
7.
8.
9.
IMPORTANT - PLEASE READ CAREFULLY
Warranty
two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original
defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers
racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.
to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of
original purchase.
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.
This Juice Box is legal for use on Emissions Controlled street and highway vehicles.
The Juice Box™ is not applicable, nor inteded for use on aircraft.
Thank you for purchasing a genuine Two Brothers Racing
JUICE BOX™. This product represents a radical step
forward in tuning fuel-injected motorcycles and ATVs for
optimal performance using “load-based” technology.
We at Two Brothers Racing hope that you will find this
development as exciting and useful as we do. And
remember: Proper Fuel = Maximum Power!
Make sure the vehicle is completely cool before starting
the installation. Also, make sure the vehicle is secure and
will not roll around.
Remove 2 bolts (1 right side and 1 left side) that secure
tank side panels and front seat in place. (Fig 1)
Remove front rider seat, exposing battery. (Fig 2)
Remove right and left tank side panels by pulling gently
out and to the rear of the bike. (Fig 3)
Remove 1 bolt that secures gas tank to frame near triple
tree. (Fig 4a) Lift gas tank up and support with tank
support rod found in rear passenger seat compartment.
(Fig 4b)
1.
2.
3.
4.
5.
Tools Needed For Install
- 8mm Wrench
- 5mm, 6mm Allen Wrench
Continued on page 2
Fig 1
Fig 2
Fig 3
Fig 4a
Fig 4b
Fig 5
Fig 6
Fig 7