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Analyzing the system, Check the system, Before leaving the installation site – Culligan Soft-Minder 2005 User Manual

Page 15

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Installation

15

1. Remove the brine tank cover.
2. Pour directly into the brine chamber 1/3 - 1/2 cup of common household bleach (5.25% sodium hypochlorite) for each cubic

foot of resin in the tank. Do not use lemon scented bleaches, or similar bleaches that contain perfumes.

3. Manually start recharge. Allow the unit to complete the recharge cycle automatically.

If tastes and odors return frequently, even after sanitization, a continuous chlorination system may be needed. Send a water

sample to a qualified laboratory for bacterial analysis.

Analyzing the System

Analyzing the problem involves three basic steps:
1. Check the system in all cycle positions.
2. Compare the data to normal operating data.
3. Determine which component may cause the problem (troubleshooting).
4. If steps 1-3 did not reveal the problem, initiate a regeneration cycle and manually cycle the valve to brine draw (#2 position).

Allow the unit to complete the brine draw cycle and observe how the system reacts.

Although it may be possible to solve a specific problem simply by changing a component, analyzing the entire system can reveal

additional problems which would otherwise require extra service calls. “Parts changing” is not the same as service.

Check the System

The following tools are needed to collect data:
1. Hardness, iron and chlorine test kits
2. Thermometer
3. Pressure gauge, 0-120 psi
4. 5-Gallon bucket and watch
5. Calculator

The customer can provide most data. By collecting data prior to a service call, a “first guess” about the cause of the problem can be

made and the need for any special parts can be determined. If the problem is as simple as lack of salt in the brine tank, a service

call may not be needed at all. At the end of Appendix A is a recommended system data sheet that will assist the troubleshoot

process.

Before Leaving the Installation Site

1. Sanitizing the softener. See sanitizing procedure on previous page.
2. Ensure that the brine tank has water to the level of the float. Add water to the tank with a hose or put the unit into a full

recharge so that the brine refill cycle will fill the tank with the proper amount of water.

3. The water heater will hold hard water for several days. Advise the customer that the existing water volume in the tank will need

to be used before the hot water is soft. If soft hot water is required immediately, refer to the water heater owner’s manual for

the proper method of draining the water heater.

4. Explain the operation of the softener to the customer. Make sure the customer knows that there will be new sounds associated

with the recharging of the unit. Advise the customer to periodically check and replenish the salt supply.

5. Clean up the unit and installation site, removing any soldering, or pipe threading, residues from the equipment and surrounding

area with a damp towel.