Trebor 960D Mega User Manual
Page 2
CONTENTS
1
INSTALLATION ............................................................................................................ 3
1.1
UNPACKING ...................................................................................................... 3
1.2
TIE BOLT TORQUE ........................................................................................... 3
1.3
UTILITIES / HOOK-UP ....................................................................................... 3
2
OPTIONS ...................................................................................................................... 6
2.1
FLUID PORT CONNECTION OPTIONS ............................................................ 6
2.2
FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 6
2.3
OPTIONAL LEAK SENSING .............................................................................. 7
2.3.a
Installation .............................................................................................. 7
3
START-UP .................................................................................................................... 8
3.1
HIGH TEMPERATURE OPERATION ................................................................ 8
3.2
PERFORMANCE CHARTS ................................................................................ 8
4
MAINTENANCE .......................................................................................................... 10
4.1
PREVENTIVE MAINTENANCE SCHEDULE ................................................... 10
4.1.a
Preventive Maintenance Record .......................................................... 12
4.2
RECOMMENDED SPARE PARTS ................................................................... 13
4.3
TOOLS .............................................................................................................. 13
4.4
PARTS ILLUSTRATION ................................................................................... 14
4.5
PARTS LIST ..................................................................................................... 15
4.6
CLEAN-UP ........................................................................................................ 15
4.7
DISASSEMBLY ................................................................................................. 16
4.7.a
Head Disassembly ............................................................................... 16
4.7.b
Body Disassembly ............................................................................... 16
4.8
ASSEMBLY ....................................................................................................... 17
4.8.a
Pilot Valve (Both Heads) ...................................................................... 17
4.8.b
Shuttle Spool Assembly ....................................................................... 18
4.8.c
Shuttle Assembly (Master Head) ......................................................... 19
4.8.d
Quick Exhaust (Both Heads) ............................................................... 20
4.8.e
Body Assembly .................................................................................... 20
4.8.f
Final Assembly .................................................................................... 23
4.9
TESTING .......................................................................................................... 23
4.9.a
Performance Test ................................................................................ 23
4.9.b
Dry Pump ............................................................................................. 24
4.9.c
Dry Suction .......................................................................................... 24
5
TROUBLESHOOTING ............................................................................................... 25
6
WARRANTY AND EXCLUSIONS .............................................................................. 27
7
CONTACT INFORMATION ........................................................................................ 28
7.1
GENERAL CONTACT INFORMATION ............................................................ 28
7.2
TECHNICAL SUPPORT ................................................................................... 28
7.3
REGIONAL REPRESENTATIVES ................................................................... 28
MEGA 960D PUMP OPERATION / MAINTENANCE MANUAL
CONTENTS