S&S Cycle Single Bore Induction Systems - Manual (Page 8)

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16- For 2001-'05, once the breathers are secure, install the fuel line per the factory service manual you are working with. Connect the battery and
verify the fuel pump turns on to pressurize the system and there are no gas leaks, but DO NOT START THE ENGINE. At this time, PC software may
also be used to verify sensor readings and adjust the throttle position sensor voltage if necessary.
17- For 1995-'01, remove the banjo fittings from the stock fuel lines. The line may be cut behind the sleeve. Note, replace lines that are abraded or cracked.
18- Slide the special hose clamps onto the lines. Install the lines on the fittings pressed into the fuel rail. Align the line fittings with the tank. Remove
the lines and trim the lengths of the rubber ends so they do not touch the upper motor mount crossover bracket or engine. You may need to
remove this bracket and install the washers provided. Then reinstall the bracket.
19- Torque the hose clamps 12-18 in-lbs. Lower the tank and install the fuel lines. Connect the battery and verify the fuel pump turns on to
pressurize the system and there are no gas leaks, but DO NOT START THE ENGINE. At this time, PC software may also be used to verify sensor
readings and adjust the throttle position sensor voltage if necessary. Unless otherwise specified in the module tuning software documentation,
the closed-throttle voltage for a slotted sensor should be 0.50V to 0.51V. Rotate the sensor to get this reading, apply Loctite® 222 and torque
the screws 18-23 in-lbs.
20- Install two 242 Loctite® coated included pipe plugs in the air cleaner backing plate as shown in Picture 18. Torque to 35-45 in-lbs. Also, two pan
screws coated with Loctite® 222 must be installed in the backing plate in place of the enrichment device. Torque them to 12-18 in-lbs. Failure
to install these screws could allow dirt and debris into the intake system. See Picture 18a.
Picture 16
Picture 18a Picture 18
Picture 16a
Picture 17 Picture 17a