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S&S Cycle Single Bore Induction Systems User Manual

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Before doing any of the following installation, be sure to disconnect the negative cable of your battery.

Consult an appropriate factory service manual for safety instructions on how to disconnect the fuel system from your motorcycle.

Gasoline is extremely flammable. Please be sure to work in a well ventilated area and do not have an open flame near the work area.

The following installation should only be done by a qualified technician with the proper tools and training. If you are not comfortable or
unsure of your abilities, S&S recommends you contact a local S&S dealer to handle the installation.

NOTE: You will have to transfer the following parts from a stock Harley-Davidson® Delphi® fuel-injection system to the S&S® Single Bore Induction
System. If this is a new installation or custom application, the parts will need to be sourced from a certified S&S or Harley-Davidson® shop.

Throttle Position Sensor (if stock module is used)**

Idle Air Control (IAC) Motor * (2001-05 Delphi)

Manifold Absolute Pressure (MAP) Sensor* or Barometric (BARO) Pressure Sensor

Intake Air Temperature (IAT) Sensor*

Fuel Supply Tube or Lines

Intake Manifold Flanges and Fasteners*

Throttle Cables

Cruise Control Hardware

* These parts are also available through S&S. ** If an S&S module is used, slotted TP sensor is required.
Additionally, for 2001-up, S&S module 55-5090 is recommended; or for a 1995-'01, S&S 55-5006 module.

Picture A- Throttle Body Kit for S&S Single Bore Induction

CAUTION

CAUTION

WARNING

WARNING

Kit Contents:

17-5067

Throttle Body/Fuel Rail Kit Single Bore EFI, 2001-'05

17-5068

Throttle Body/Fuel Rail Kit Single Bore 1995-'01

16-5101

Throttle Body Kit, Single Bore EFI

16-5203

Fuel Rail Assembly, Single Bore EFI, 2001-'05

16-5207

Fuel Rail Assembly Single Bore EFI, 1995-01

17-0452

Throttle Body Hardware 1995-'01

17-0453

Breather Hardware 1995-'01

17-0455

Breather Hardware Stock, Single Bore EFI, 2001-Up

17-0456

Misc. Hardware Single Bore EFI:

31-2104

Case Breather Hardware, 41/8" Engine Bore

55-5052

Fuel, Injector Assembly (K, 34.8) (2 per kit)

Injector Adapter Harness (2 per kit)

Manifold, Single Bore, EFI

(Manifold code depends on engine size)

17-0496

Air Cover Kit, Vented Cover

17-0498

Air Cover Kit, Chrome Cover

(The air cover kit used depends on the engine)

17-0481

Air Cleaner Hardware, 41/8" Engine Bore

17-0482

Air Cleaner Hardware

* 58mm Thottle Body will include kit contents:
106-3954 Throttle Body 58mm Assembly
106-4665 58mm Hardware Kit

Note:

2001-'05 models include all parts from Picture A and Picture B.

1995-'01 models include all parts from Picture A and Picture C.

Picture C- 1995-'01 models

Picture B- 2001-'05 models

S&S® fuel injection is not compatible with E85 fuel. Use of E85 fuel may cause your engine to run poorly and/or damage to system
components.

CAUTION