S&S Cycle Single Bore Induction Systems - Manual (Page 2)

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Before doing any of the following installation, be sure to disconnect the negative cable of your battery.
Consult an appropriate factory service manual for safety instructions on how to disconnect the fuel system from your motorcycle.
Gasoline is extremely flammable. Please be sure to work in a well ventilated area and do not have an open flame near the work area.
The following installation should only be done by a qualified technician with the proper tools and training. If you are not comfortable or
unsure of your abilities, S&S recommends you contact a local S&S dealer to handle the installation.
NOTE: You will have to transfer the following parts from a stock Harley-Davidson® Delphi® fuel-injection system to the S&S® Single Bore Induction
System. If this is a new installation or custom application, the parts will need to be sourced from a certified S&S or Harley-Davidson® shop.
Throttle Position Sensor (if stock module is used)**
•
Idle Air Control (IAC) Motor * (2001-05 Delphi)
•
Manifold Absolute Pressure (MAP) Sensor* or Barometric (BARO) Pressure Sensor
•
Intake Air Temperature (IAT) Sensor*
•
Fuel Supply Tube or Lines
•
Intake Manifold Flanges and Fasteners*
•
Throttle Cables
•
Cruise Control Hardware
•
* These parts are also available through S&S. ** If an S&S module is used, slotted TP sensor is required.
Additionally, for 2001-up, S&S module 55-5090 is recommended; or for a 1995-'01, S&S 55-5006 module.
Picture A- Throttle Body Kit for S&S Single Bore Induction
CAUTION
CAUTION
WARNING
WARNING
Kit Contents:
17-5067 Throttle Body/Fuel Rail Kit Single Bore EFI, 2001-'05
17-5068 Throttle Body/Fuel Rail Kit Single Bore 1995-'01
16-5101 Throttle Body Kit, Single Bore EFI
16-5203 Fuel Rail Assembly, Single Bore EFI, 2001-'05
16-5207 Fuel Rail Assembly Single Bore EFI, 1995-01
17-0452 Throttle Body Hardware 1995-'01
17-0453 Breather Hardware 1995-'01
17-0455 Breather Hardware Stock, Single Bore EFI, 2001-Up
17-0456 Misc. Hardware Single Bore EFI:
31-2104 Case Breather Hardware, 41/8" Engine Bore
55-5052 Fuel, Injector Assembly (K, 34.8) (2 per kit)
Injector Adapter Harness (2 per kit)
Manifold, Single Bore, EFI
(Manifold code depends on engine size)
17-0496 Air Cover Kit, Vented Cover
17-0498 Air Cover Kit, Chrome Cover
(The air cover kit used depends on the engine)
17-0481 Air Cleaner Hardware, 41/8" Engine Bore
17-0482 Air Cleaner Hardware
* 58mm Thottle Body will include kit contents:
106-3954 Throttle Body 58mm Assembly
106-4665 58mm Hardware Kit
Note:
2001-'05 models include all parts from Picture A and Picture B.
•
1995-'01 models include all parts from Picture A and Picture C.
•
Picture C- 1995-'01 models Picture B- 2001-'05 models
S&S® fuel injection is not compatible with E85 fuel. Use of E85 fuel may cause your engine to run poorly and/or damage to system
components.
CAUTION