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S&S Cycle Crankcase for Harley-Davidson Twin Cam 88 Engines User Manual

Page 6

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v. Remove the transmission top cover. Remove the neutral indicator

switch, vent line and fitting from the transmission top cover.

vi. Install the neutral indictor switch, vent line and fitting on the S&S

transmission top cover.

vii. Slide the oil feed line (S&S PN 31-0449) through the hole in the top

cover closest to the oil filler/dipstick boss. Place a new top cover
gasket (S&S PN 56-1256) on the transmission case and position
the new S&S top cover on it. Rotate the oil feed line so it will pass
through the 1⁄2" hole in the baffle. Be sure the bend in the oil feed
line orientation is to the rear of the motorcycle. See Picture 9.

viii. Install the transmission top cover screws and washers according to

Detail A. Use blue threadlock on the screws, but leave them loose
at this time. See Detail A in exploded view of replacement parts
for Harley-Davidson® Dyna® on page 7. S&S® Oil Line Installation
Kit

ix. Remove the oil line retention plate, plugs and seals from the top

of the engine crankcase. Remove seals from the plugs. Discard the
plugs.

b. For 1999–’05 Harley-Davidson® Dyna® models

CAUTION

Oil Line installation is crucial to engine life. If you are not sure that
you can properly perform this operation, please contact the S&S®
Tech Department for a referral to a shop in your area.

NOTE: Installation instructions are based on an engine and transmission
already in the chassis.

i. Remove the stock oil supply and return fittings from the

transmission.

ii. Install two supplied w NPT pipe plugs (S&S PN 50-8330) in the oil

fitting location.

NOTE: Apply thread sealant to all tapered pipe threads.

iii. Drain the oil from the oil pan—see the proper factory service

manual for instructions—and then remove the oil pan from the
motorcycle.

iv. Place the supplied template (53-0080) over the oil pan baffle

and use a scribe to mark the location of the 1⁄2" hole as shown in
Picture 8.
Use a drill press to machine the 1⁄2" hole as marked in
Picture 8a. Use a small file or deburring tool to make sure no chips
or pieces are left on the 1⁄2" hole and then clean the oil pan and
baffle with solvent before reinstalling the pan with a new gasket
on the motorcycle.

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