S&S Cycle Intake Kit, PN106-5012 For 2008 – Up Polaris Ranger RZR and RZRs User Manual
Page 9
9
NOTES:
You must reuse stock boot to throttle body hose clamp.
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Boots sliding off of stock RZR’s not equipped with the barbed end on the throttle body has been an issue. If your vehicle has the barbless throttle body,
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installation of this hose clamp is critical to making sure the intake stays on the throttle body. We have chosen a silicone boot for this installation. Because
of the sticky nature of the silicone it is much less apt to slide off of the throttle body. It is a good idea to frequently inspect these connections for tightness
and to make sure everything stays attached. See Picture 25 for difference between barbed and barbless.
14- Make sure intake runner is not bound up in intake adaptor boot. Slightly lift on the intake runner to relieve any pressure from the weight of the
runner and remove tension from the intake manifold. Now tighten hose clamp on the adaptor boot to intake runner.
15- Install new supplied engine breather hose. Reuse stock spring clamps.
16- Plug in air temperature sensor.
Reinstall bed:
1- With an assistant, carefully slide bed over air box.
2- Reinstall four bolts in the bed and four Torx® head rivets along the front of the bed in the reverse order of removal.
3- After these four bolts and four screws are tightened down, check to see that the cutout in bed and the boss’s on the primary air box clear. If not,
make adjustments as necessary. After all is okay, install the remaining screws and push rivets.
4- Reinstall remaining hardware in the opposite order of removal.
5- Install air filter as shown in Picture 27.
6- Oil pre-filter foam. We recommend using a good 30 weight motor oil and ringing it out thouroughly.
Picture 26
Picture 27