S&S Cycle Intake Kit, PN106-5012 For 2008 – Up Polaris Ranger RZR and RZRs User Manual
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7- Install prefilter and end cap on secondary air box with four 5/8” oval head #3 Phillips drive screws.
8- Peel backer off of primary to secondary air box seal and adhere to air box scoop.
9- Attach secondary air box to primary air box with four ¼” 20 x 1” #3 Phillips panhead machine screws and four ¼” x 5/8” washers provided. See
Picture 29.
1- Intake Kit, 2008-Up Polaris® Ranger RZR® 800.................................................... 106-5012
2- Filter Kit, 2008-Up Polaris Ranger RZR 800 ......................................................... 106-5137
Kit Contains:
2a- Filter, Air, Tapered Oval, 2.50 Flange Dia. x 4.625 Length,
2008-Up Polaris Ranger RZR
2b- Filter, Air, Pre Filter, Foam, 2008-Up Polaris Ranger RZR
3- Seal Kit, Air Box, 2008-Up Polaris Ranger RZR 800 .............................................. 106-5140
Kit Contains:
3a- Seal, Air Box to Runner, Closed Cell Foam,
2008-Up Polaris Ranger RZR
3b- Seal, Primary to Secondary Air Box, Closed Cell Foam,
2008-Up Polaris Ranger RZR
3c- Seal, Polyurethane Foam, Adhesive Backed, 3/8" x 1" x 36"
4- Hardware Kit, 2008-Up Polaris Ranger RZR 800 .................................................. 106-5141
Kit Contains:
4a- Screw, Machine, Panhead, Phillips, 1/4-20 UNC x 1",
Zinc Plated, Steel
4b- Screw, Oval Head, Phillips, 1/4-20 UNC x 5/8",
Nickle Chrome Plated, Stainless Steel
4c- Fitting, 90°, 1/8-27 NPT x .375" Barb, Black, Nylon
4d- Washer, Flat - 1/4" x 5/8" x 1/16", Steel
4e- Retainer, Push Type, 5/16" x 1/2", Plastic
4f- Washer, Sealing, 5/16" x 7/8" x 1/8", Rubber
REPLACEMENT PARTS FOR POLARIS® RANGER RZR® 800 AND RZRS® INTAKE
Picture 30
Picture 28
Picture 29
5- Cover, Air Box, Packaged, Anodized, Billet, Aluminum,
2008-Up Polaris Ranger RZR 800 ........................................................................ 106-5142
6- Intake Boot, Kit, 2008-Up Polaris Ranger RZR 800 .............................................. 106-5146
Kit Contains:
6a- Hose, Intake Boot, 2"ID x 2.375"OD x 1.59"
6b- Adapter, Intake Boot, 3.25" x 2.5" x 1.80", Urethane
6c- Clamp, Hose, Smooth Band, 40-60mm x 9mm
7- Intake, Air Box, Secondary, Packaged,
2008-Up Polaris Ranger RZR 800 ........................................................................ 106-5143
Kit Contains:
7a- Induction, Air Box, Secondary, HDPE, Molded,
2008-up Polaris Ranger RZR
7b- Decal, Air Box, S&S® Logo, Domed, Brushed Aluminum,
w/ Blue Lettering, 2008-Up Polaris Ranger RZR
8- Tube, Intake Runner, Packaged, 2" Diameter,
2008-Up Polaris Ranger RZR 800 ........................................................................ 106-5145
9- Intake, Air Box, Primary, Packaged,
2008-Up Polaris Ranger RZR 800 ........................................................................ 106-5144
10- Hose, Cut to Size, .375" x .625" x 13.25", Rubber ................................................ 106-5310