S&S Cycle Replacement Cylinder Heads for 1984-1999 Harley-Davidson Evolution Engines and 1986-2003 Sportster Motorcycles - Manual (Page 10)

Abbreviation "NS" means part is not shown in diagram.
1. Cylinder head - 1984-99 big twin
2. Valve
Intake
2.000" diameter . . . . . . . . . . . . . . . . . . . . . . . . . .90-2000
2.000" + .085" diameter . . . . . . . . . . . . . . . . . . .90-2004
Exhaust
1.605" diameter . . . . . . . . . . . . . . . . . . . . . . . . . . .90-2001
1.605" +.085" diameter . . . . . . . . . . . . . . . . . . . .90-2005
3. Valve seat - All
Intake - 2.000" diameter . . . . . . . . . . . . . . . . . . . . . . .90-2002
Exhaust - 1.605" diameter . . . . . . . . . . . . . . . . . . . . .90-2003
4. Valve guide - intake or exhaust
All
Standard (Harley-Davidson ® #18112-92) . . . . . . . . . . . . . . .90-2210
+.001" (H-D ® #18130-83C) . . . . . . . . . . . . . . . . . . . . . . . .90-2211
+.002" (H-D ® #18133-83A) . . . . . . . . . . . . . . . . . . . . . . . .90-2212
+.003" (H-D ® #18131-83C) . . . . . . . . . . . . . . . . . . . . . . . . .90-2213
+.030" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-2219
5. Valve spring shim - 1984-up
.015" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-2086
.030" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-2087
6. Valve guide seal - intake or exhaust
(H-D ® #18001-83A) (5 Pack) . . . . . . . . . . . . . . . . . . . . . . . . .90-2195
7. Valve spring kit, 1984-up
.640" lift - steel top collars . . . . . . . . . . . . . . . . . . . . .90-2077
.640" lift - titanium top collars . . . . . . . . . . . . . . . . .90-2078
8. Keeper, valve spring, intake/exhaust
Two required per valve. . . . . . . . . . . . . . . . . . . . . . . .90-2094
9. Head mount bolt - 3 ⁄
8
"-16 x 1 1 ⁄
4
"
(H-D ® #4716) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-0168
10. Flat washer - 3 ⁄
8
"
(H-D ® #6019) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-7051
11. Head bolt assembly -
Includes head bolt washer.
12. Head bolt washer
.100" (10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-7096
.250" (H-D ® #6016) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . .50-7095
13. Exhaust port stud
(H-D ® #16715-83) (5 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . .50-1028
14. Lock washer - 5 ⁄
16
" (H-D ® #7041)
(10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-7077
15. Nut, HH - 5 ⁄
16
"-24 (H-D ® #7833)
(10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-5048
16. Exhaust pipe gasket -
(H-D ® #65324-83) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . .93-1072
17. Thread conversion insert
1 ⁄
2
"-13 to 5 ⁄
16
"-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-8151
18. Intake manifold -
19. Screw, manifold mounting
SH - 5 ⁄
16
"-18 x 1"
(H-D ® #3201WA) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . .50-0145
HH - 5 ⁄
16
"-18 x 1" (H-D ® #3987,4017)
(10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-0155
20. Washer, flat - 5 ⁄
16
" (H-D ® #6016,6702)
(10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-7069
21. Flange, manifold mounting
Front (H-D ® #27009-86A) . . . . . . . . . . . . . . . . . . . . . . . . .16-0232
Rear (H-D ® #27010-86A) . . . . . . . . . . . . . . . . . . . . . . . . . .16-0233
22. O-ring, manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-0243
23. Head gasket,
3 1 ⁄
2
" Bore
.045" thick (No O-rings required.)
(H-D ® #16770-84C) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . . .93-1024
.0625" thick
(Includes gasket & dowel O-rings.)
(H-D ® #16770-84B) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . .93-1051
3 5 ⁄
8
" Bore
.045" thick (No O-rings required.)
(10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93-1052
.062" thick (No O-rings required.)
(10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93-1053
4" Bore
.045" thick
(10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . .93-1071
24. O-ring, head gasket oil return -
.062" diameter
(For use on O-ring style dowel 93-1000.)
(H-D ® #11105) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . .50-8078
.070" diameter (For .045" gasket
w/stock style dowel 50-8023.)
(H-D ® #26432-76X) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . .50-8102
.0825" diameter (For .0625" gasket
w/stock style dowel 50-8023.)
(H-D ® #26432-76A) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . .50-8108
25. Alignment dowel
(H-D ® #16573-83) (10 Pack) . . . . . . . . . . . . . . . . . . . . . . . .50-8109
Dowel pin - 1 ⁄
4
" dia. x 1 ⁄
2
"- 4" bore
(5 Pack) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-8105
26. Rocker cover gasket kits
1984-up big twin S&S billet rocker cover - rubber N/S
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-4049
1984-up big twin S&S cast rocker cover - rubber N/S
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-4091
1984-'91 big twin - cork (H-D ® #17038-90). . . . . . . . . . .90-4007
1984-'91 big twin (H-D ® #17038-90) . . . . . . . . . . . . . . . .90-4046
1992- '99 big twin - cork (H-D ® #17042-92A) . . . . . . . .90-4027
1992- '99 big twin - rubber (H-D ® #17042-92A) . . . . . . .90-4047
1986-'90 Sportster ® - cork. . . . . . . . . . . . . . . . . . . . . .90-4028
1991- up Sportster ® - cork (H-D ® #17039-90A) . . . . . . . .90-4029
10
All reference to Harley-Davidson ® part numbers is for identification purposes only. We in no way are implying that any of S&S ® Cycle’s
products are original equipment parts or that they are equivalent to the Harley-Davidson ® part number shown.