New arm old arm – Lightforce 240 BLITZ HID BULB REPLACEMENT User Manual
Page 2
It is recommended to refit the reflector at this time before proceeding (as the HID bulb is very fragile).
The yellow dust seals fitted on the ends of the black and red wires must be removed to allow them to pass through the grommet.
Pass terminals through the new rubber grommet by using a 1mm jewellers screw driver (or similar) to push the terminals all the
way through.
NOTE: THIS IS A VERY TIGHT FIT TO CREATE A COMPLETE SEAL AGAINST THE ELEMENTS.
Leave a 20mm gap between the top of the grommet and opening on the rear of the arm. This ensures there is no tension on the
cables within the arm once it is pushed back into place. See fig. D
Using a medium sized screw driver, inserted into the centre of the grommet, push up into the arm (it is recommended using a
few drops of gel superglue to retain). The top of the grommet must finish flush with the arm. See fig. E, F, G
Place the supplied heat shrink on each cable. See fig. H
Push each cable into the high voltage connectors until the terminal ‘clicks’ into place (note the small red tab on the female plug
must be protruding before it will fit). See fig. J
Locate the heat shrink over the fitted connector, using a heat gun or similar, heat until the material shrinks around the connector
and wire. See fig. I
NOTE: THE HEAT SHRINK SUPPLIED HAS A LIQUID GEL INSIDE THAT ENSURES A PERFECT SEAL.
Refit light and connect to ballast.
LIGHTFORCE AUSTRALIA PTY LTD • 28 Orsmond Street, Hindmarsh SA 5007 Australia • www.lightforce.com | email: [email protected]
Australia: Tel: 08 8440 0888 | Fax: 08 8346 0504 • Int’l: Tel: +618 8440 0888 | Fax: +618 8346 0504
All logos and images are subject to relevant trademark and copyright protection LIGHTFORCE Pty Ltd | © March 2013• Data and specifications contained maybe subject to change without notice.
LIGHTFORCE AUSTRALIA Pty. Ltd., shall be not be liable for damage, malfunction, failure resulting from accident, misuse, misapplication, unauthorised repair, neglect, modification, unauthorised or non standard replacement parts, accessories,
globes, batteries or voltage or the operation of the Product beyond its technical and environmental specifications.
INSTRUCTION DATA
PRODUCT: HID BULB REPLACEMENT
VER: 1.0
DATE: MARCH 2013
4
20 mm
3
RIGHT
WRONG
K
G
M
J
E
O
P
Q
L
H
B
D
C
A
I
N
F
NEW ARM
OLD ARM
4
20 mm
3
RIGHT
WRONG
K
G
M
J
E
O
P
Q
L
H
B
D
C
A
I
N
F
NEW ARM
OLD ARM
4
20 mm
3
RIGHT
WRONG
K
G
M
J
E
O
P
Q
L
H
B
D
C
A
I
N
F
NEW ARM
OLD ARM
TAG POINTS TOWARD THE CATCH
RED
TAG POINTS AWAY FROM THE CATCH NIB
BLACK
J
TAG POINTS AWAY FROM THE CATCH NIB
BLACK
TAG POINTS TOWARD THE CATCH BLACK
RED