JLG X20J Plus Operator Manual User Manual
Page 7

3
7.16
Checking that all the plates are present on the machine
and intact .................................................................................................Page 130
7.17
Checking the operating pressure of the hydraulic system ...............Page 131
7.18
Checking tightness of the fastening screws on the pin retainers
and the locknuts......................................................................................Page 131
7.19
Replacing /checking extension ropes...................................................Page 132
7.19.1
Checking wear and deformation of ropes and pulleys.....................Page 132
7.20
Three‑monthly inspection .....................................................................Page 133
7.21
Five‑yearly inspection ............................................................................Page 135
7.22
Checking wear on the telescopic arm slides .......................................Page 136
7.23
Checking extension pulley wear ..........................................................Page 136
7.24
Checking tightness of the turntable bolts............................................Page 136
7.25
Battery: checks and maintenance ‑ thermic version ..........................Page 136
7.25.1
Checking the electrolyte level ‑ thermic version ................................Page 137
7.25.2
Recharging the battery ‑ thermic version............................................Page 137
7.25.3
Replacing the battery ‑ thermic version ..............................................Page 138
7.25.4
Battery disposal.......................................................................................Page 138
7.26
Battery pack operating specifications ..................................................Page 139
7.26.1
Components and diagrams ...................................................................Page 140
7.26.2
Personal protective equipment .............................................................Page 142
7.26.3
Handling in dangerous conditions ......................................................Page 142
7.26.3.1 Procedure for handling hot cells ..........................................................Page 143
7.26.3.2 Procedure for handling vented cells ....................................................Page 144
7.26.3.3 Procedure for exploded cells.................................................................Page 145
7.26.3.4 Lithium battery fire ................................................................................Page 147
7.27
Servicing the engine ...............................................................................Page 149
CHAPTER
8
SAFETY STANDARDS FOR TRANSPORT ........................................Page 150
8.1
Removing the basket ..............................................................................Page 150
8.2
Loading and unloading the machine on transport vehicles
using ramps .............................................................................................Page 151
8.3
Lifting the machine.................................................................................Page 152
8.3.1
Lifting the machine using a forklift ....................................................Page 153
8.3.2
Lifting the machine using ropes or chains ........................................Page 154
8.3.3
What to use to attach the platform.......................................................Page 155
8.4
Transporting the machine......................................................................Page 156
CHAPTER
9
SERVICE MENU ON THE REMOTE CONTROL .............................Page 157
9.1
Input menu ..............................................................................................Page 157
9.2
Error menu...............................................................................................Page 159
9.3
Operating hours menu...........................................................................Page 159
9.4
Settings menu ..........................................................................................Page 159
9.5
Joystick menu ..........................................................................................Page 159
CHAPTER
10
TROUBLESHOOTING...........................................................................Page 160
CHAPTER
11
CHECKS TO BE COMPLETED ON THE MACHINE
FOLLOWING REPAIRS.........................................................................Page 168
11.1
Checking correct operation of the controls.........................................Page 168
11.2
Checking operation of the safety devices............................................Page 168
CHAPTER
12
HYDRAULIC SYSTEM ..........................................................................Page 169
12.1
Hydraulic system diagram thermic version .......................................Page 169
12.1.1
Key to the hydraulic system diagram thermic version .....................Page 170
CHAPTER
13
WIRING DIAGRAM ..............................................................................Page 171
BOOM LIFT MODELS X20JPLUS
JLG
X20JPR0020413