JLG 601S ANSI Parts Manual - Manual (Page 5)

3120747 601S i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 4WD FRONT AXLE AND STEERING INSTALLATIONS (PRIOR TO S/N 85132). . . . 1-2
1-2 4WD FRONT AXLE AND STEERING INSTALLATIONS (S/N 85132 TO PRESENT) . 1-6
1-3 TIRE AND WHEEL DRIVE INSTALLATIONS (PRIOR TO S/N 85132) . . . . . . . . . . . . 1-10
1-4 TIRE AND WHEEL DRIVE INSTALLATIONS (S/N 85132 TO PRESENT) . . . . . . . . . 1-14
1-5 DRIVE HUB ASSEMBLY (PRIOR TO S/N 65218) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-6 DRIVE HUB ASSEMBLY (S/N 65218 TO S/N 85132) . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-7 DRIVE HUB ASSEMBLY (S/N 85132 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1-8 DRIVE BRAKE ASSEMBLY (PRIOR TO S/N 85132). . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
1-9 DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 85132) . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1-10 DRIVE MOTOR ASSEMBLY (4 BOLT ASSEMBLY) (S/N 85132 TO S/N 98765 . . . . . 1-30
1-11 DRIVE MOTOR ASSEMBLY (5 BOLT ASSEMBLY) (S/N 98765 TO PRESENT) . . . . 1-32
1-12 FRAME SHIELD INSTALLATION (PRIOR TO S/N 85132) . . . . . . . . . . . . . . . . . . . . . 1-34
1-13 DRIVE VALVES & SHIELDS INSTALLATION (FRAME MOUNTED)
(S/N 85132 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVES INSTALLATIONS (PRIOR TO S/N 85132) . . . . . . . . . . . . . . . . . 2-2
2-2 CONTROL VALVES INSTALLATIONS (S/N 85132 TO PRESENT) . . . . . . . . . . . . . . 2-6
2-3 MAIN CONTROL VALVE ASSEMBLY (PRIOR TO S/N 85132). . . . . . . . . . . . . . . . . . 2-10
2-4 MAIN CONTROL VALVE ASSEMBLY (S/N 85132 TO PRESENT) . . . . . . . . . . . . . . . 2-14
2-5 SWING DRIVE, TURNTABLE BEARING & LOCK INSTALLATIONS . . . . . . . . . . . . . 2-18
2-6 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-7 SWING BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-8 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-9 DEUTZ ENGINE INSTALLATION - 3CYL (PRIOR TO S/N 78257) . . . . . . . . . . . . . . . 2-28
2-10 DEUTZ ENGINE INSTALLATION - 3CYL (S/N 78257 TO PRESENT) . . . . . . . . . . . . 2-36
2-11 DEUTZ ENGINE INSTALLATION - 4CYL (WITHOUT ADE) . . . . . . . . . . . . . . . . . . . . 2-46
2-12 DEUTZ ENGINE INSTALLATION - 4CYL (WITH ADE) . . . . . . . . . . . . . . . . . . . . . . . . 2-52
2-13 GENERATOR INSTALLATION (DEUTZ ENGINE MODEL - 601S WITH A
“ENHANCED HOSTILE ENVIRONMENT PACKAGE”). . . . . . . . . . . . . . . . . . . . . . 2-60
2-14 FORD ENGINE INSTALLATION - LRG425 WITH CARBURETOR
(PRIOR TO S/N 58209) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
2-15 FORD ENGINE INSTALLATION - LRG425 WITH EFI (S/N 58209 TO PRESENT). . . 2-70
2-16 DUAL FUEL INSTALLATIONS - FORD LRG425 WITH CARBURETOR
(PRIOR TO S/N 58209) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
2-17 DUAL FUEL INSTALLATION - FORD LRG425 WITH EFI
(S/N 58209 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-18 PISTON PUMP ASSEMBLY (PRIOR TO S/N 85132) . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-19 PISTON PUMP ASSEMBLY (S/N 85132 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . 2-86
2-20 PISTON PUMP ASSEMBLY (W/HYDRAULIC WELDER) . . . . . . . . . . . . . . . . . . . . . . 2-92
2-21 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
2-22 GEAR PUMP ASSEMBLY (W/HYDRAULIC WELDER) . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-23 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
2-24 ROTARY COUPLING INSTALLATION (PRIOR TO S/N 85132) . . . . . . . . . . . . . . . . . 2-104
2-25 ROTARY COUPLING INSTALLATION (S/N 85132 TO PRESENT) . . . . . . . . . . . . . . 2-106
2-26 GROUND CONTROL BOX ASSEMBLIES (PRIOR TO S/N 62137) . . . . . . . . . . . . . . 2-110
2-27 GROUND CONTROL BOX ASSEMBLIES (ADE SYSTEM)
(S/N 62137 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-114
2-28 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . 2-118
2-29 HOODS INSTALLATION - MODEL 601S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-122