JLG 510AJ Parts Manual - Manual (Page 5)

3121182 510AJ i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 DRIVE HUB/BRAKE ASSEMBLY (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-4 DRIVE HUB/BRAKE ASSEMBLY (REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-5 DRIVE HUB ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-6 DRIVE HUB ASSEMBLY (FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-7 DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES PRIOR TO
S/N 1300002249) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1-8 DRIVE MOTOR ASSEMBLY (BELGIUM BUILT MACHINES S/N 1300002249 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO
S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1-9 DRIVE VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 CONTROL VALVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 SWING MOTOR ASSEMBLY (ORIGINAL EQUIPMENT FOR BELGIUM BUILT
MACHINES PRIOR TO S/N 1300006701) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 SWING MOTOR ASSEMBLY (SERVICE REPLACEMENT FOR BELGIUM BUILT
MACHINES PRIOR TO S/N 1300006701 & ORIGINAL EQUIPMENT FOR
BELGIUM BUILT MACHINES S/N 1300006701 TO PRESENT & ROMANIAN
BUILT MACHINES S/N E300000100 TO S/N E300001114) . . . . . . . . . . . . . . . . . . 2-12
2-6 SWING BEARING & ROTATION BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-7 CATERPILLAR ENGINE INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-8 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (WITH UGM)
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-9 DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO
S/N 1300000981) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-10 DEUTZ ENGINE INSTALLATION (BELGIUM BUILT MACHINES S/N 1300000981
TO PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO
S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2-11 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . . . 2-46
2-12 PERKINS ENGINE INSTALLATION (WITH ELECTRICAL DRIVEN COOLING FAN)
(WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
2-13 PERKINS ENGINE INSTALLATION (WITH ENGINE DRIVEN COOLING FAN)
(WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
2-14 PERKINS ENGINE INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-15 2500W GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) . . . . . . . . 2-78
2-16 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-17 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
2-18 TANK INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-19 GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . 2-94
2-20 GROUND CONTROL BOX ASSEMBLY (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-21 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . . 2-102
2-22 HOODS INSTALLATION (BELGIUM BUILT MACHINES PRIOR TO S/N 1300006659). 2-106
2-23 HOODS INSTALLATION (BELGIUM BUILT MACHINES S/N 1300006659 TO
PRESENT & ROMANIAN BUILT MACHINES S/N E300000100 TO
S/N E300001114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110