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11 problems / trouble shooting – Lukas P 600 OB User Manual

Page 15

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11

Problems / trouble shooting

Index: P = problem

S = symptom

C = check

P:

pump fails to deliver oil

S:

rescue tool doesn’t move when the star grip is turned

C:

hoses and quick couplers properly connected ? Battery properly charged ?
-> After adding or changing hydraulic oil the pump must be vented (see 10.3)
-> Is the red light on the charge indication panel on ?

-> Recharge the battery.

P:

system pressure is not reached

C:

check with a testing pressure gauge
-> Spring of the pressure relief valve needs readjustment

-> Valve must be readjusted by an authorized dealer

-> Radial piston pump doesn’t function properly

-> Function of piston elements to be checked by an authorized dealer

P:

hose couplings cannot be connected

S:

the hose is still presurized
-> Open the dump valve to release pressure from the hose

P:

the connected rescue tool cannot be fully opened

C.

the tool can be properly closed
-> The oil quantity in the reservoir is not sufficient

-> Close and uncouple the tool. Refill hydraulic oil as per para 10.3. Please read also

Para 9.8 ”operation of several rescue tools”

P:

the thermo breaker on the main switch is activated

S:

the main switch returns to ”off” automatically

C:

check correct power supply – 24V DC and max. 20A
-> switch the pump on again

-> should the thermo switch open again, the electric system must be checked by an

authorized dealer

P:

the indicator pin is extended

S:

the red shaft of the pin becomes visible
-> adjust the hydraulic oil level as per para 10.3

F: Pump cannot be switched off
S: The pump is running even with the main switch set to ”off”

-> Remove the battery from the pump (see chapter 9.6)

Attention! This will cause sparks on the electric contacts. In hazardous atmosphere
there is the risk of a explosion. Take suitable measures for your personal protection so

as not to come in contact with eventual sparks.

F:

No rescue tool is connected, the hoses on the pump are pressurized and the dump valve is

faulty.
S:

Couplings cannot be connected, even when the dump valve is opened
-> Make sure that the pump intentionally or unintentionally cannot be switched on and

contact a authorized LUKAS dealer or the LUKAS service department.

If the defects cannot be repaired, contact an authorized LUKAS dealer or the LUKAS service
department. The address: LUKAS Hydraulik GmbH, Weinstraße 39, 91058 Erlangen – Germany,
Tel. +49 / 9131 698 348, Fax +49 / 9131 698-353.