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JB Conversions 15-1103 Dana 300 User Manual

Page 8

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10) Reposition the case in the vertical press to allow the slider ring and

original helical gear to be placed on the front output shaft with a the new

tapered roller bearing supplied in the shaft kit. Before placing the thrust

washer onto the shaft, note the chamfer on the ID edge. Only one side of the

thrust washer is machined with the chamfer. This chamfer should face the

shoulder on the shaft (Fig.11a,11b).

Place the thrust washer onto the shaft so that it rests on top of the shaft

shoulder above the gear. Press the bearing onto the shaft until it stops at the

thrust washer (Fig.11c). Verify the helical gear can turn freely after the press

operation is completed. The fit for this bearing is an extremely light press fit.

It may be possible to slide this bearing onto the shaft without the need for a

press.

FIG: 11a

FIG: 11b

FIG: 11c