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Safety rules for rotary tool, Service – Bosch 400 Series XPR User Manual

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Store idle tools out of reach of children

and other untrained persons. Tools are

dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting

tools sharp and clean. Properly main-

tained tools, with sharp cutting edges are

less likely to bind and are easier to control.

Any alteration or modification is a misuse

and may result in a dangerous condition.
Check for misalignment or binding of

moving parts, breakage of parts, and any

other condition that may affect the tools

operation. If damaged, have the tool

serviced before using. Many accidents

are caused by poorly maintained tools.

Develop a periodic maintenance schedule

for your tool.
Use only accessories that are recom-

mended by the manufacturer for your

model. Accessories that may be suitable for

one tool, may become hazardous when

used on another tool.

Service

Tool service must be performed only by

qualified repair personnel. Service or

maintenance performed by unqualified per-

sonnel could result in a risk of injury. For

example: internal wires may be misplaced

or pinched, safety guard return springs may

be improperly mounted.
When servicing a tool, use only identical

replacement parts. Follow instructions in

the Maintenance section of this manual.

Use of unauthorized parts or failure to follow

Maintenance Instructions may create a risk

of electric shock or injury. Certain cleaning

agents such as gasoline, carbon tetrachlo-

ride, ammonia, etc. may damage plastic

parts.

SAFETY RULES FOR ROTARY TOOL

Accessories must be rated for at least the

speed recommended on the tool warning

label. Wheels and other accessories run-

ning over rated speed can fly apart and

cause injury.
Hold tool by insulated gripping surfaces

when performing an operation where the

cutting tool may contact hidden wiring or

its own cord. Contact with a "live" wire will

make exposed metal parts of the tool "live"

and shock the operator. If cutting into existing

walls or other blind areas where electrical

wiring may exist is unavoidable, disconnect

all fuses or circuit breakers feeding this work-

site.
Do not operate the flexible shaft with a

sharp bend. Over bending the shaft can

generate excessive heat on the jacket or

hand piece. The recommended minimum is

6" radius.
Always disconnect the power cord from

the power source before making any

adjustments or attaching any acces-

sories. You may unexpectedly cause the tool

to start leading to serious personal injury.
Be aware of the switch location, when

placing the tool down or when picking the

tool up. You may accidentally activate the

switch.
Always hold the hand piece firmly in your

hands during the start-up. The reaction

torque of the motor, as it accelerates to full

speed, can cause the shaft to twist.

Always wear safety goggles and dust

mask. Use only in well ventilated area.

Using personal safety devices and working in

safe environment reduces risk of injury.
After changing the bits or making any

adjustments, make sure the collet nut and

any other adjustment devices are secure-

ly tightened. Loose adjustment device can

unexpectedly shift, causing loss of control,

loose rotating components will be violently

thrown.
Do not reach in the area of the spinning

bit. The proximity of the spinning bit to your

hand may not always be obvious.
Allow brushes to run at operating speed

for at least one minute before using

wheel. During this time no one is to stand

in front or in line with the brush. Loose

bristles or wires will be discharged during the

run-in time.
Wire and bristle brushes must never be

operated at speeds greater than

15,000/min. Direct the discharge of the

spinning wire brush away from you.

Small particles and tiny wire fragments may

be discharged at high velocity during the

“cleaning” action with these brushes and may

become imbedded in your skin. Bristles or

wires will be discharged from the brush at

high speeds.
Carefully handle both the tool and individ-

ual grinding wheels to avoid chipping or

cracking. Install a new wheel if tool is