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Rugged Ridge 7-Inch Fender Flare Kit, 97-06 Jeep Wrangler User Manual

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1997-06 TJ
Fender Flare Installation

Page 2

Step 5.

If so desired, now

is a good time to

clean the fender

area which is

covered by the

fender flare.

Step 6.

Place the new fender flare on a flat surface with

the outside edge facing down. Transfer the turn

signal assembly to the new fender flare,

remembering to install the retainer nut to retain

the turn signal housing.

Step 7.

Take the new fender

flare and align it to the

fender using the

existing flare and fender

screw holes. Starting

at the front of the

vehicle, begin loosely

installing the screws

into the fender.

Step 8.

once the screws have all been installed, you

may adjust the flare position for proper fender

alignment. Once you are satisfied with the flare

location, begin tightening the screws in order

from the front to the rear of the vehicle. Tighten

the screw snugly, taking care to not over-tighten.

NOTE: Due to variances in fenders and

manufacturing processes, your new fender

flares may or may not have locator pins, this is

to allow for maximum adjustability for alignment.

Step 9. Repeat for opposite side front fender. Installation is now complete for the front flares.

Rear Fender Flare Installation:

NOTE:

For ease of installation, we recommend removing the rear wheel well liner

for easy access to the fender flare hardware. The wheel well liner is held

in place by four (4) push-in black plastic fasteners located in the areas in

front and rear of the wheel well (facing downward). once these fasteners

have been removed using the appropriate tool, it is now possible to

remove the wheel well liner, starting at either the front or rear of the liner

and working the liner out from the wheel well area.

Step 1.

Remove the inner fender-to-flare hex-headed washer screws located along

the inner lip of the stock fender flare. Work from the front of the vehicle

towards the back. The numbers 1, 2, and 8 screws are retained by body

mounted riv-nuts and require no special tools for removal. The numbers

3, 4, 5, 6, and 7 screws are held by rectangular black plastic retainers. To

prevent the retainers from spinning in place, use a pair of pliers to grip the

retainer while simultaneously turning the screw. Place the screws on a flat

surface (in order), replace hardware as necessary.*

Front Fender Flare Extension Installation:

Step 1.

Remove the three (3) body-to-flare extension hex-headed washer screws located along inside of the

extension. Place the screws on a flat surface (in order), replace hardware as necessary.*

Step 2.

Take the new flare extension and align it to the body using the existing flare and body mount screw holes.

Starting at the front of the vehicle, begin loosely installing the screws into the body. Adjust the front-to-rear-

location until it is just touching the fender flair (some gap may occur across the width of the extension, this is

normal). Starting at the front of the vehicle tighten the screw snugly, taking care to not over-tighten.

Step 3.

Repeat for opposite side flare extension. Installation is now complete for the front fender flare extensions.