Rugged Ridge Cold Air Intake Kit, 4.0L, 97-06 Jeep Wrangler (TJ) User Manual
Page 2
Page 2 of 4
4. Remove 4 bolts that fasten the throttle body to the intake manifold. Lift throttle body and remove
gasket. Install Throttle Body Spacer in between throttle body and intake manifold, using supplied
longer bolts. Install supplied gaskets between intake manifold and throttle body spacer, and between
throttle body spacer and throttle body.
5. Remove 2 bolts that hold the throttle cable bracket to the intake manifold. Use supplied M6 Throttle
Linkage Bolts and Throttle Linkage Spacers to space throttle cable bracket up.
3. Install Weather Stripping on Heat Shield, and install Heat Shield into vehicle. The front of the Heat
Shield is secured with one of the factory radiator mounting bolts. The bottom of the Heat Shield is
secured with the M8 Bolt, Washers, and Nut through a hole left by the removal of the factory air box.
The rear of the Heat Shield is secured to the Spreaded Bar with a Zip Tie.
6. Remove the Intake Temperature Sensor from the original Intake Pipe. Pry the tab up, then twist to
remove.
Throttle Body
Gasket
Spacer
Gasket
Intake Manifold
Weather Stripping
Heat Shield
Longer Bolt
Spacer
Zip Tie
M8 Hardware
- HD Steering Box Mount, 76-86 Jeep CJ Models (4 pages)
- Manual Locking Hub Set, 86.5-93 Nissan Frontier, Pathfinder, & Xterras (1 page)
- Manual Locking Hub Conversion Kit, 90-97 Ford, Mazda SUV & Pickup (2 pages)
- AMC20 Heavy Duty Differential Cover (1 page)
- Dana 44 Heavy Duty Differential Cover (1 page)
- Differential Skid Plate, Dana 30 (1 page)
- Differential Skid Plate, Dana 44 (1 page)
- Heavy Duty Steering Box Brace, 84-01 Jeep Cherokee (XJ) (3 pages)
- Differential Skid Plate, Jeep logo, Dana 44 (1 page)
- Dana 30 Heavy Duty Differential Cover (1 page)
- Dana 35 Heavy Duty Differential Cover (1 page)
- Differential Skid Plate, Dana 35 (1 page)
- Manual Locking Hub Set, 86-93 Nissan Pathfinder & Pickup (1 page)
- Manual Locking Hub Set, 90-94 Nissan Patrol (1 page)
- Heavy Duty Steering Box Brace, 76-86 Jeep CJ Models (3 pages)
- Differential Skid Plate, Jeep logo, Dana 30 (1 page)
- Dana 60 Heavy Duty Differential Cover (1 page)
- Differential Skid Plate, Jeep logo, Dana 35 (1 page)
- Tail Light Euro Guards, Black, 07-14 Jeep Wrangler (3 pages)
- Headlight Euro Guards, Black, 07-14 Jeep Wrangler (3 pages)
- RRC Side Armor Guards, 07-14 Jeep Wrangler Unlimited (JK) (1 page)
- Euro Style Turn Signal & Side Marker Guard,07-14 Jeep Wrangler (JK) (3 pages)
- RRC Side Armor Guards, 07-14 Jeep Wrangler (JK) (1 page)
- RRC Rocker Guards, Black, 07-14 Jeep Wrangler Unlimited (JK) (1 page)
- 3-Inch Round Tube Steps, Black, 07-14 Jeep Wrangler Unlimited (JK) (2 pages)
- 4 1/4-inch Oval Tube Side Steps, Black, 07-14 Wrangler Unlimited (JK) (2 pages)
- Steering Component Skid Plate, 07-14 Jeep Wrangler (JK) (2 pages)
- Rear Corner Guards, Body Armor, 97-06 Jeep Wrangler (2 pages)
- Rocker Side Panels, Body Armor, 97-06 Jeep Wrangler (TJ) (2 pages)
- Front Fender Guards, Body Armor, 97-06 Jeep Wrangler (2 pages)
- Corner Guards, Body Armor, 07-14 Jeep 4-Door Wrangler (JK) (2 pages)
- Hood Guard, Body Armor, 07-14 Jeep Wrangler (1 page)
- Tail Light Euro Guards, 07-14 Jeep Wrangler (JK) (3 pages)
- Euro Guard, Turn Signal, Black, 07-14 Jeep Wrangler (1 page)
- RRC Side Armor Guards, 87-06 Jeep Wrangler (1 page)
- RRC Rocker Guards, Black, 07-14 Jeep Wrangler (JK) (1 page)
- 3-Inch Round Side Steps, Black, 07-14 Jeep 2-Door Wrangler (JK) (2 pages)
- 4 1/4-inch Oval Tube Side Steps, Black, 07-14 Jeep Wrangler (JK) (2 pages)
- 6-Piece Body Armor Kit, 97-06 Jeep Wrangler (TJ) (10 pages)
- Rear Corner Guards, Body Armor, 97-06 Jeep Wrangler (TJ) (2 pages)
- Corner Guards, Body Armor, 07-14 Jeep 2-Door Wrangler (JK) (2 pages)
- Side Marker Light Euro Guards, Black, 07-14 Jeep Wrangler (2 pages)
- Fog Light Euro Guards, Black, 07-14 Jeep Wrangler (2 pages)
- 3-Inch Round Tube Side Steps, Black, 97-06 Jeep Wrangler (TJ) (2 pages)
- Gas Tank Skid Plate, 97-06 Jeep Wrangler (TJ) (3 pages)