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Water system piping, Piping installation – State EPX 80 DHPT User Manual

Page 7

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7

Water System Piping

Piping, fittings, and valves should be installed according to

the installation drawing (Figure 5). If the indoor installation

area is subject to freezing temperatures, the water piping

must be properly insulated.

Water supply pressure should be 50-60 PSIG and not

exceed the maximum 80 PSIG. If the supply line pressure

exceeds 80 PSIG, a pressure reducing valve (PRV) with

a bypass should be installed in the cold water supply line.

This should be placed on the supply to the entire house in

order to maintain equal hot and cold water pressures.

IMPORTANT:

Heat must not be applied to the water fittings on

the heater as they may contain nonmetallic parts. If

solder connections are used, solder the pipe to the

adapter before attaching the adapter to the hot and

cold water fittings.

• Always use a good grade of joint compound and be

certain that all fittings are tight.

IMPORTANT: DO NOT over apply joint compound.

Piping Installation

1. Install the water piping and fittings as shown in Figure

4. Connect the cold water supply (3/4” NPT) to the

fitting marked “Cold”. Connect the hot water supply

(3/4” NPT) to the fitting marked “Hot”.

2. The installation of unions in both the hot and cold

water supply lines are recommended for ease of

removing the water heater for service or replacement.

3. Some local codes may require, and the manufacturer

of this water heater recommends, installing a mixing

valve or an anti-scald device in the domestic hot water

line as shown in Figure 5. These valves reduce the

point-of-use temperature of the hot water by mixing

cold and hot water and are readily available. Contact

a licensed plumber or the local plumbing authority for

more information.

4. Some local codes may require, and the manufacturer

of this water heater recommends, installing a pressure

reducing valve (PRV) in the cold water inlet line where

it enters the residence as shown in Figure 5.

5. If installing the water heater in a closed water system,

install an expansion tank in the cold water line as

specified under “Closed System/Thermal Expansion.”

6. Install a shut off valve in the cold water inlet line. It

should be located close to the water heater and be

easily accessible. Know the location of this valve and

how to shut off the water to the heater.

7. Install a discharge line from the temperature and

pressure relief valve in the opening marked “T & P

RELIEF VALVE”. See Figure 5 and the “Temperature

and Pressure Relief Valve” section.)

8. After piping has been properly connected to the water

heater, open the nearest hot water faucet. Then open

the cold water shut off valve and allow the tank to

completely fill with water. To purge the lines of any

excess air and sediment, keep the hot water faucet

open for 3 minutes after a constant flow of water is

obtained. Close the faucet and check all connections

for leaks.

Vacuum Relief Valve

(when required by local code)

Cold Water

Inlet Valve

Massachusetts: Install a vacuum relief in

cold water line per section 19 MGL 142.

Cold Water

Inlet

Pressure Reducing Valve (PRV)

should be installed where the water

supply enters the residence.

When installed PRVs create a

closed water system, a thermal

expansion tank must be installed.

* If an adequate drain is not available for the condensate drain lines then a condensate pump must be used. DO NOT discharge the condensate drain

lines into the metal drain pan.

In a closed system, use a

thermal expansion tank.

See “Closed System/

Thermal Expansion”

section.

6” Maximum

Air Gap

Shut-off Valve

(Cold)

Cold Water Outlet

Condensate Drain Lines*

Tempered Water to Fixtures

Mixing Valve - Follow the Mixing Valve’s

Manufacturer’s Installation Instructions.

(Set to 120° F)

Untempered Water Outlet

Shut-off Valve (Hot)

Union

Drain Line 3/4”

ID Minimum

Metal Drain Pan 2 1/2”

Depth Maximum and

2 Inches wider than

the water heater.

Discharge Pipe

(Do Not Cap or Plug)

Temperature and

Pressure Relief Valve

Union

Drain

Cold

(Inlet)

Hot

(Outlet)

Optional Heat Trap Piping

Union

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