Dee Zee DZ371041 - Manual (Page 3)

3” SIDEBAR WITH BENT END
04-09 CHEVY COLORADO/ GMC CANYON CREW CAB
Page 1 of 4 7/23/09 REV 4(DP)
PARTS LIST:
1 Driver/Left Sidebar 4 1/2 x 2” Hex Head Bolts
1 Passenger/Right Sidebar 4 1/2 Lock Washers
1 Driver/Left Front Mounting Bracket 4 1/2 x 1-1/2 x 1/8 Flat Washers
1 Passenger/Right Front Mounting Bracket 4 14mm x 50mm OD x 4mm Flat Washers
1 Driver/Left Rear Mounting Bracket 2 12mm Nut Plates
1 Passenger/Right Rear Mounting Bracket 2 12-1.75mm x 120mm Hex Bolts
1 Driver/Left Front Support Bracket 2 12mm x 30mm Hex Head Bolts
1 Passenger/Right Front Support Bracket 6 12mm x 32mm OD x 3mm Flat Washers
1 Driver/Left Rear Support Bracket 4 12mm Lock Washers
1 Passenger/Right Rear Support Bracket 2 12mm Hex Nuts
Passenger
Side
Rear
Mounting
Bracket Driver Side
Rear
Mounting
Bracket
(2) 12mm Nut Plates
Passenger Side
Rear Support
Bracket Driver Side
Rear Support
Bracket
Passenger Side
Front Support Bracket
Passenger Side
Front Mounting
Bracket Driver Side
Front Mounting
Bracket
Driver Side
Front Support Bracket
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ
INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
2. Starting on the driver side, remove the factory front body mount bolt from the underside of the
cab, (Figure 1). NOTE: The factory body mount bolts need to be driven out of and back into
the steel washer molded into the rubber bushing. Take precautions to avoid damage to the
threads on the bolt or the washer and bushing, (Figure 2).
3. Locate the driver side front Mounting Bracket and bolt it to the vehicle using the factory body
mount bolt, (Figure 3). NOTE: Brackets mount over bushings. Do not tighten at this time.
4. Select the driver side Front Support Bracket and insert (1) 12mm x 120mm Hex Bolt with (1)
12mm Flat Washer through the mounting slot. Place (2) 14mm x 50mm OD x 4mm Flat
Washers onto the 12mm Hex Bolt between the Support Bracket and the factory body mount,
(Figure 4). Insert the 12mm Hex Bolt up through the holes in the factory body mount and
secure with (1) 12mm Flat Washer, (1) 12mm Lock Washer and (1) 12mm Hex Nut, (Figure
5A & 5B). Snug but do not tighten hardware at this time.
5. Locate the driver side rear Mounting Bracket and bolt it to the vehicle using the factory body
mount bolts, (Figure 6A & 6B). NOTE: Brackets mount over bushings. Refer to Step 2 for
installation instructions. IMPORTANT: Position the Mounting Bracket so that there is a