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Hazard intensity level, Starting, Shutdown and daily maintenance starting – Prochem Everest CARB User Manual

Page 9

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HAZARD INTENSITY LEVEL

EVEREST 980086 05/21/03

2-3

The following WARNING LABELS are found on your cleaning unit . These labels point out
important Warnings and Cautions which should be followed at all times. Failure to follow
warnings and cautions could result in fatality, personal injury to yourself and/or others, or
property damage. Follow these instructions carefully! DO NOT remove these labels.

NOTE: If at any time the labels become illegible, promptly replace them.

HIGH PRESSURE

SOLUTION REGULATOR

LOW PRESSURE

SOLUTION REGULATOR

LOW PRESSURE

50-1000 PSI

HIGH PRESSURE

1000-3000 PSI

SOLUTION

PRESSURE

1. CONNECT WATER HOSES TO WATER INLET CONNECTIONS AND TURN ON WATER SUPPLY.

2. CONNECT CLEANING AND VACUUM HOSES TO THE DESIRED CLEANING TOOL AND CONSOLE.

3. PULL OUT ENGINE CHOKE,TURN SOLUTION PUMP TO OVERRIDE AND TURN IGNITION KEY TO START.

4. PUSH IN ENGINE CHOKE AFTER ENGINE HAS STARTED.

5. SET THROTTLE AT LOW POSITION.

6. INSERT CHEMICAL INLET AND PRIME TUBING INTO CHEMICAL CONTAINER.

7. TURN CHEMICAL PRIME VALVE TO PRIME AND ALLOW CHEMICAL TO CIRCULATE. AFTER ALL AIR BUBBLES HAVE BEEN REMOVED FROM THE CHEMICAL

TUBING, TURN THE VALVE TO THE OFF POSITION, OPEN THE CHEMICAL FLOW AND FLOW SIMULATOR VALVES. SET THE DESIRED CHEMICAL FLOW RATE WHILE

OBSERVING THE FLOW METER INDICATOR. FLOW SIMULATOR VALVE MUST BE IN THE OPEN POSITION TO SET CHEMICAL FLOW. WHEN DESIRED FLOW IS

REACHED, TURN FLOW SIMULATOR VALVE OFF.

8. FOR QUICK HEAT-UP, REFER TO OPERATING INSTRUCTIONS.

SHUTDOWN AND DAILY MAINTENANCE
1. CLOSE CHEMICAL METERING VALVE.

2. ALLOW THE UNIT TO RUN FOR 2 MINUTES WITH THE VACUUM HOSE DISCONNECTED TO REMOVE MOISTURE AND SPRAY WD40 (OR EQUIVALENT) INTO

THE VACUUM LUBRICATION CUP. THIS WILL PREVENT CORROSION DUE TO MOISTURE.

3. SET ENGINE THROTTLE AT IDLE POSITION AND OPEN FLOW SIMULATOR VALVE, ALLOWING THE WATER TEMPERATURE TO COOL DOWN.

4. TURN OFF IGNITION SWITCH.

5. DISCONNECT ALL HOSES AND TOOLS.

6. DRAIN WASTE TANK INTO AN APPROVED SOURCE.

LOW PRESSURE

SOLUTION OUTLETS

CARPET AND

UPHOLSTERY

SOLUTION

HIGH PRESSURE

SOLUTION OUTLET

CONDENSED OPERATING INSTRUCTIONS

LOW PRESSURE

SOLUTION SCREEN

CHEMICAL

CHECK VALVE

STARTING

SOLUTION TEMPERATURE

CONTROL VALVE

WARM

H O T

Caution Tag
Part # 500706

SOLUTION OUTLETS

CARPET AND

UPHOLSTERY

SOLUTION

SOLUTION PRESSURE

REGULATOR

CONDENSED OPERATING INSTRUCTIONS

1. CONNECT WATER HOSES TO WATER INLET CONNECTIONS AND TURN ON WATER SUPPLY.

2. CONNECT CLEANING AND VACUUM HOSES TO THE DESIRED CLEANING TOOL AND CONSOLE.

3. PULL OUT ENGINE CHOKE,TURN SOLUTION PUMP TO OVERRIDE AND TURN IGNITION KEY TO START.

4. PUSH IN ENGINE CHOKE AFTER ENGINE HAS STARTED.

5. SET THROTTLE AT LOW POSITION.

6. INSERT CHEMICAL INLET AND PRIME TUBING INTO CHEMICAL CONTAINER.

7. TURN CHEMICAL PRIME VALVE TO PRIME AND ALLOW CHEMICAL TO CIRCULATE. AFTER ALL AIR BUBBLES HAVE BEEN REMOVED FROM THE CHEMICAL

TUBING, TURN THE VALVE TO THE OFF POSITION, OPEN THE CHEMICAL FLOW AND FLOW SIMULATOR VALVES. SET THE DESIRED CHEMICAL FLOW RATE WHILE

OBSERVING THE FLOW METER INDICATOR. FLOW SIMULATOR VALVE MUST BE IN THE OPEN POSITION TO SET CHEMICAL FLOW. WHEN DESIRED FLOW IS

REACHED, TURN FLOW SIMULATOR VALVE OFF.

8. FOR QUICK HEAT-UP, REFER TO OPERATING INSTRUCTIONS.

1. CLOSE CHEMICAL METERING VALVE.

2. ALLOW THE UNIT TO RUN FOR 2 MINUTES WITH THE VACUUM HOSE DISCONNECTED TO REMOVE MOISTURE AND SPRAY WD40 (OR EQUIVALENT) INTO

THE VACUUM LUBRICATION CUP. THIS WILL PREVENT CORROSION DUE TO MOISTURE.

3. SET ENGINE THROTTLE AT IDLE POSITION AND OPEN FLOW SIMULATOR VALVE, ALLOWING THE WATER TEMPERATURE TO COOL DOWN.

4. TURN OFF IGNITION SWITCH.

5. DISCONNECT ALL HOSES AND TOOLS.

6. DRAIN WASTE TANK INTO AN APPROVED SOURCE.

SOLUTION TEMPERATURE

CONTROL VALVE

SOLUTION SCREEN

CHEMICAL

CHECK VALVE

SHUTDOWN AND DAILY MAINTENANCE

STARTING

WARM

HOT

Front panel decal-PP
Part # 790454

Caution label
Part # 500707

Front panel decal-PPHP
Part # 790453

Caution label
Part # 500770

(2) Warning labels required
(1) Top of belt guard
(1) top of rear engine panel

Warning label
Part # 500769

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