Prochem Everest CARB - Manual (Page 3)

TABLE OF CONTENTS
EVEREST 980086 02/18/03
2
Machine Data Log/Overview. .........................1
Table of Contents ...........................................2
Receiving Your Unit .......................................4
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Safety Instructions .........................................2-1
Hazard Intensity Level ...................................2-3
OPERATION & SYSTEMS
Technical Specifications................................3-1
Installation Requirements ..............................3-2
Fuel Requirements.........................................3-2
Engine Oil Requirements ...............................3-2
Chemicals & Water. .......................................3-3
Water Pumping and
Components................................................. 3-4
Heat Transfer Systems ................................ 3-8
Chemical Injection System .......................... 3-11
Vacuum System........................................... 3-12
Pre-run Inspections...................................... 3-13
Priming the Chemical Pump........................ 3-14
Waste Pump ................................................ 3-14
Cleaning ....................................................... 3-14
Upholstery Cleaning..................................... 3-15
Shutdown and Daily Maintenance(LP) ........ 3-15
High Pressure System ................................. 3-15
High Pressure Shutdown & Return to Low
Pressure....................................................... 3-16
De-flooding Operations ................................ 3-16
Freezing Protection ...................................... 3-16
Winterizing Your Unit ................................... 3-17
Removing Anti-freeze from Unit................... 3-18
MAINTENANCE & SERVICE
Maintenance
Maintenance Schedule............................ 4-1
Key Maintenance Checkpoints ............... 4-3
Engine...................................................... 4-4
Vacuum Pump......................................... 4-5
Water Pump............................................. 4-6
Vacuum Inlet Filter................................... 4-6
Vacuum Relief Valve............................... 4-6
Vacuum Drive Belts, Pulleys And Hubs.. 4-6
Water Pump Drive Belt............................ 4-7
Float Valve (Water Box).......................... 4-7
Waste Tank Strainer Basket ................... 4-7
Y-Strainer (Outlet) ................................... 4-7
Check Valve (Outlet) ............................... 4-7
Chemical Pump....................................... 4-7
Chemical Simulator Valve....................... 4-7
Nitrogen Accumulator.............................. 4-8
Pressure Regulator.................................. 4-8
Vacuum Hoses ........................................ 4-8
High Pressure Hoses .............................. 4-8
Optional Waste Pump-out....................... 4-8
Engine Coolant Replacement ................. 4-8
General Service Adjustments
Engine Speed .......................................... 4-9
Check Valve (Solution Outlet) ................. 4-11
Chemical Pump....................................... 4-11
Packing Nut Adjustment
(Chemical Metering & Selector Valves).. 4-12
Pressure Regulator.................................. 4-12
Adding/Draining Engine Coolant ............. 4-12
Troubleshooting ....................................... 4-13