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Warning, Installation, Not good – Advanced Protection XCS User Manual

Page 2: Good

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INSTALLATION

Pre-Plan your installation. You need to accomplish the following:

Meet all National and Local codes (NEC

®

Article 285 and UL 1449 address SPDs).

Confirm System voltage to SPD voltage (120V SPD will fail instantly on 240V, 277V, etc.).

Mount SPD as close to panel or equipment as possible to keep leads short. (long leads hurt performance).

Ensure leads are as short and straight as possible, including neutral and ground. If using a

breaker, use a breaker position that is close to the SPD and the panel’s neutral and ground.

If using a breaker, recommended breaker size is 30A due to 10 AWG conductor.

Make sure system is grounded per NEC

®

and clear of faults before energizing SPD.

(inadvertent system problem may fail SPD).

Never Hi-Pot test Any SPD. (will prematurely fail SPD).

Do not install the XCS through the bottom of a NEMA 3R panel. Dripping water will

prematurely fail the SPD.

1. Use voltmeter to check voltages and ensure correct SPD. See Data Sheet for specs and wire-outs.

2. Determine Mounting location – weather resistant equipment may be required.

3. If SPD has optional Dry Contact Flush Mount Kit, or Remote Indicator, pre-plan their installation. See

Figure 3. (If flush mounting, be careful to not drop SPD into wall).

4. Remove power from panel/source. Confirm panel/source is deenergized.

5. Identify breaker location and SPD location. Position SPD such that LEDs are best visible.

6. Mount SPD – weather resistant applications require additional sealing, etc. (not included)

- Remove an appropriately sized knockout from panel.
- Connect conductors as appropriate – short and straight as possible (Hi-Legs are Phase B).

- Note that the metallic connection hub is not grounded within the SPD and proper grounding

requires connection of the green conductor ground.

7. Label or mark conductors as appropriate (neutral: white, ground: green, energized: black, hi-leg: orange).

8. Make sure system is bonded per NEC

®

and is clear of hazards or faults before energizing

(N-G bonding not per NEC

®

will fail SPDs: #1 cause of SPD failures).

9. Energize and confirm proper operation of green LED indicators and/or options.

2

Figure 2

A

B

C

G

N

BREAKER

Figure 1

(Type 1 or individual equipment installations may vary)

Use closest breaker

to SPD

Locate SPD close to

intended breaker

Keep Leads Short

as Possible

Avoid Sharp Bends

Rotate XCS such

that LED indicator is

most visible

Outdoor installation requires appropriate weather

sealing at nipple (gasket, sealing conduit, etc.)

To Protected Loads

LEADS SHORT & STRAIGHT

Cut off

Excess

Length

Do Not

Loop or

Coil

Short and

Straight

Figure 3

Phase, Ground,

and Neutral Wires

SPD

Mounting

Screws

(4 places, through mountingplate into

mounting surface, screws not provided)

Flush Mount

Kit Screws

(8-32 x 5/8” Thread Cutting, 4

places, through plate into SPD)

Mounting Surface

Removed Material

Flush Mount Plate

Insert flushmount screw
through hole in each
corner or punch a small
starting hole in center of
each translucent window
(located in all 4 corners
of the label).

VERIFY THAT ALL POWER CIRCUITS ARE

DEENERGIZED BEFORE MAKING CONNECTIONS

All electrical connections should be performed by a qualified (licensed)

electrician or technician. All wiring must comply with the National

Electrical Code (NEC

®

) and applicable local codes.

V

WARNING

Confirm XO N-G Bonding at Upstream Transformer

Do Not Hi-Pot Test

Resulting Damage is not Covered Under Warranty

TYPICAL PANEL

INSTALLATION

X

NOT

GOOD

GOOD

V

WARNING