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Diagrams, Dx450 (red-d-arc), G6949 – Lincoln Electric IM962 RED-D-ARC DX450 User Manual

Page 45

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F-8

DIAGRAMS

F-8

DX450 (RED-D-ARC)

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is included

with the machine. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code num

ber.

G6949

CB

6

10A

42A

42

RECTI

F

IE

R

BRI

D

GE

42

A

41

A

41

ST

A

R

T

BUT

TO

N

206A

206S

208A

+

50MV=400

A

M

P

S

W4

&

W5

W2

&

W3

W1

&

W6

204S

ST

A

T

O

R

42V

W

INDI

N

G

208

31

32

4B

21

77B

21

2B

75B

GN

D

-A

41

A

42A

76B

115VA

C

CO

N

T

A

C

TO

R

WO

R

K

42V

A

C

GR

OU

N

D

14

PI

N

R

E

MO

T

E

206C

J

A

D

C

H

B

K

E

F

G

I

I

A

B

C

76B

77B

3 P

IN RE

MO

TE

77A

76A

75

A

75B

-

+

23

25

41A

NE

U

T

RA

L

S

T

UD

O

N

A

U

XI

LI

A

R

Y PO

W

E

R

RE

C

E

P

T

A

C

L

E

P

A

NE

L

A

U

XI

LI

A

R

Y PO

W

ER

LEA

D

S PA

SS TH

RO

UG

H

TOROI

D

TH

REE TI

M

ES

IN

DI

REC

T

IO

N

IN

DI

CA

TED

B2

-P

OS

B4

-NEG

B4

-NEG

B5

-P

OS

B1

-N

EG

B2

-P

OS

CHOP

P

E

R

PCB

3

13C

14

260

261

B6

B5

B4

B1

B2

B3

B8
B7

GR

OU

NDE

D BY

MO

U

N

T

IN

G

GN

D

-J

GN

D

-A

31

5H

G

ND-J

5A

5

GN

D-

C

G

ND-D

GN

D-

E

50A

3 PO

LE

CB1

5D

S

T

A

T

OR

A

U

XI

L

IA

R

Y W

IN

D

IN

G

S

GN

D

-L

5

3

5A

6A

J1

3

6

6A

B5

-P

OS

B1

-N

EG

L1 CHOKE

BY

P

A

S

S

F

IL

T

ER

A

SSEM

B

L

Y

S

W

IT

CH

C

O

NTA

C

T

S

SHO

W

N I

N

"

+

"

PO

SI

TI

O

N

RE

M

O

TE

CO

N

T

RO

L

RE

M

O

TE

CO

NT

RO

L

VO

LT

M

E

T

E

R

AM

M

E

T

E

R

M1

M2

M3

M4

M5

M6

M9

M10

M1

M2

M3

M4

M5

M6

M9

M10

1

5

220

VO

L

T

M

E

TE

R

M1

M2

M3

M4

M5

M6

M9

M10

1

5

AM

M

E

T

E

R

M1

M2

M3

M4

M5

M6

M9

M10

25

23

VRD

W

E

LD BO

A

R

D

278
279

277

2

1

204S

206S

208C

256

260

214

PCB1

1

8

6

1

9

J7

J3

1

9

16

8

1

6

7

12

1

16

9

8

6

10

J4

J5

6

10

CO

N

T

RO

L,

M

O

DE SE

L.

CHOP

PER,

PO

W

E

R,

P

W

M

, T

H

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RM

A

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x

13

14

77

76

75

2

4

75A

76A

77A

J6

S

HUNT

J1

A

M

P

H

EN

O

L

,I.D

.

J2

E

N

G

IN

E

,P

ER

IPH

E

R

A

L

AL

T

244

243

232K

232B

232C

232C

OI

L

P

R

ESS

U

R

E

241

228

5L

229

232B

COO

L

A

N

T

TEM

P

E

R

A

T

URE

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5K

4

1

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1

1

2

VOL

T

GR

OU

N

D

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U

D

ON

UPPER

CO

N

T

RO

L P

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NE

L

5L

5U

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5J

5K

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STOP

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SH

O

W

N I

N

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U

N

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O

S

IT

IO

N

238B

236C

CB5

10A

236B

STO

P

RUN

238A

231A

SENSO

R

SENSOR

F

U

EL

L

EVEL

SE

NSO

R

WK

28G

V

262

5J

229

228

241

G

27G

V

SW

IT

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SW

IT

C

H

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P

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ESS

U

R

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S

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R & S

W

IT

CH

COO

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A

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P

ER

A

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URE

SE

NSO

R

&

SW

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C

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+

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BRU

S

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4200MF

D

BR

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200A

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257

261

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T

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A

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34G

V

20G

V

EN

G

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S

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ID

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T

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G

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257

256

HO

UR M

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TER

2A

4A

4

2

WE

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D

IN

G

T

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M

IN

AL

CONTRO

L SW

IT

CH

SHO

W

N I

N

"

A

LWA

YS ON"

POSI

TI

O

N

218

222

4

GN

D-

C

120/

24

0V

J10

X

Y

Z

X

W

Y

GN

D-

L

5G

3C

ST

A

T

O

R

WE

L

D

WI

N

D

IN

G

S

W6

W6

W1 W1

W4

W5

W4

W5

W3

W3

W2

W2

4

240V

3PH

3B

6C

4A

ENG

INE BLO

C

K

+

12

V B

A

T

T

E

R

Y

238

-

+

STA

R

TI

NG

MO

T

O

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ST

A

R

T

ER

SO

L

E

NOI

D

AL

T

E

R

N

A

T

O

R

234A

238A

19GV

5P

405

9G

V

6

3

D+

232I

GL

OW

P

L

U

G

BUT

TO

N

GL

OW

PL

U

G

S

239

238C

+

-

15G

V

GR

OU

ND S

T

UD I

N UPP

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CO

N

T

RO

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A

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5F

31

5D

3D

16G

V

25

23

279

R2

277

77

76

R1

278

A

RC CO

NTRO

L

75

CCW

O

U

TPUT CO

NTRO

L

CCW

10K

10K

VI

EW

ED

FR

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BA

CK

VI

EW

ED

FRO

M

BA

CK

13A

15

R4

6A

5H

200

POSI

TI

VE B

R

U

SH CO

N

N

EC

TE

D

TO

SLI

P

RI

NG NE

A

R

EST T

O

T

H

E

LA

MINA

T

IO

N

236D

+

232F

-

6G

V

206

208D

POS-

S

H

UN

T

PO

S-

S

H

UN

T

WE

L

D

IN

G

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U

T

P

U

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RM

IN

A

L

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L

D

IN

G

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U

T

P

U

T

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RM

IN

A

L

B3

C

HO

KE

B6 C

H

O

K

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G

ND-K

GN

D-

K

GR

OUN

D

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D

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N

A

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L

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R

Y

POW

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CEP

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A

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L

5P

6D

4A

3C

6C

G

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NE

RA

T

O

R

SU

P

P

O

R

T

A

L

L

CA

SEFRO

N

T CO

M

PO

N

EN

TS S

H

O

W

N VI

E

W

ED F

R

O

M

RE

A

R

EL

E

C

TR

IC

A

L

SYM

B

O

L

S PE

R E1

537

D

X

4

5

0

(R

E

D

-D

-A

R

C

)

W

IR

IN

G

D

IA

G

R

A

M FOR CODES 11788, 11908, 12087

13

14C

216

215

215

216

298

VRD

ON

OF

F

VRD

GRE

E

N

298

297

VR

D

RE

D

296A

299

10

5

1

6

1

3

6

4

VRD

DI

S

P

LA

Y

PCB

4

208B

206B

13C

14C

250

250

J61

J60

296

296

296A

208B

GN

D

-M

GN

D

-M

32A

13C

13

400

FERR

IT

E

NO

TE:

FERR

IT

E ON

LEADS 75A & 76A

(3 T

U

R

N

S)

FERR

IT

E

FERR

IT

E ON

TW

IS

TE

D P

A

IR

4 TUR

N

S

206A

206B

W

IRE FEEDER

VOLT

M

ET

E

R

SW

IT

CH

208A

208C

R3

200N

200

232

232F

5M

232I

232H

244

31GV

262

200N

243

232

6D

6E

238B

OI

L

P

R

ESS

U

R

E

B

S

12G

V

230

26G

V

L

1G

13G

V

5U

WA

T

E

R

T

E

M

P

SE

NSO

R

3

4

2

1

232H

232H

230

7G

V

9G

V

17G

V

16G

V

7G

V

15G

V

6G

V

13G

V

12G

V

2G

V

1G

V

34G

V

31G

V

20G

V

28G

V

19G

V

27G

V

18G

V

26G

V

EN

GI

NE

CO

NTRO

L UNI

T

5C

20A

CB2

20A

CB3

3D

6E

32

A

GN

D-

E

G

ND-

D

5M

11

0

18

26

9

17

25

34

231

231

236C

CC

222

10

CV

2

217

220

218

GOUGE

3

PI

PE

MO

D

E SEL

E

C

T

O

R

SW

IT

C

H

S5

4

214

TI

G

1

A

262A

217

400A

400A

400A

A

LE

A

D

N

O

T U

S

E

D

O

N

T

H

IS

MA

C

H

IN

E

LIN

E

LOA

D

GF

C

I

HOT

WH

IT

E

SI

LVER

J1

2

SI

LVER

J11

LIN

E

LOA

D

GF

C

I

HO

T

WH

IT

E

5C

5F

6G

5E

5B

3F

6F

3E