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Diagrams, Python – Lincoln Electric IM648 RED-D-ARC PYTHON User Manual

Page 31

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F-2

DIAGRAMS

F-2

PYTHON

L10936

10K

5

5

212

10

219

13

14

212

1

POWER

U

-

ELEC

XFER

X40

X4

5,6 AIR SOL 7,8 ELEC SOL

J34

J32

3 TRIGGER

11

12

CHOKE

0.6A

5

TP3

B

N

CASE FRONT

BASE

PROTECTIVE BONDING CIRCUIT

A

A

4

S

LEFT SIDE OF MACHINE

S

BK-IN

2

R

218

3

S

BK-OUT

217

S3

PSI_SET

302

E

C

51

404

R

N

CONTROL

8

D

R

214

10

B
A

X1

S2

RESET

347

7

1

J4,J10, J30

4

J40

5

L1

S

404

6

J1

16

8

W

503

15

7

223

R

W

6

R

V

W

W

G

N

61

H1

FAN

1

INPUT

BRIDGE

RF

TOROID

1

C

B

A

7

6

18V

J40

348

276

6

8

215

9

219

213

4
9

FRONT OF MACHINE

277B

3

18V

P_XFMR

7

8

344

2W

221

S1

310

1,4 24V

2 ELEC SOL

J30

12V

FR-

IN

S

+15V

RIGHT SIDE OF MACHINE

H2

-

F

207

E

J2

501

505

502

RELAY

++VOLT

208

H1

218

T2

2
7

J22

6

9

54

FR-

IN

R

312

BK-IN

354

BK-OUT

N

CONNECTOR CAVITY NUMBERING SEQUENCE

14 GND

13

14

5

1

2

6

3

7

4

2
5

56

53

3
6

440-

E

S

xxxxxxx

N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.

CONNECTION SHOWN IS FOR 440-460V OPERATION.

N.D. C1 AND C2 CAPACITORS ARE A MATCHED SET.

3

6

4

5

OUTPUT

51

7

1

PC BOARD

303

9

1

8

309

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT

COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

3000/450

C2

2
5

POWER

S4 PRIMARY RECONNECT

MOTOR

FAN

FAN

E

11

3

302

4

J33

J1,J20 J33

277A

XFMR

MAIN

506

202

209

205

N.A.

PER

INPUT

6

1

9

CT

3

PSI SET

4

J4

RELAY

++VOLT

J3

7,8 ELEC SHUNT (TWIST PR)

W

2

XFER

12 GND

11 TRIGGER

2,6 PSI SWITCH 10 ELEC SOL

9 AIR SOL

3

A

X20

X40

X30

X3

X20

5
1

4

7

3 NOZZLE

2

X2

2

J5

347

J
I

H
G

64

2

206

202

U

A

A

B

D1

201

204

+

-

4A

M
L

9

PRESSURE

WORK

Y

361

14

366

12

J32

213

15

216

N.C.

J20

4

2

H3

H2

200-

220-

W

208V

230V

380-

460V

4

2

H5

H4

54

OUTPUT

8

16

READY LED

LOW_PSI LED

POT WIPER

RESET

GND

RESET LED

THERMAL LED

P-UF

9

2

J2,J21,J31

U = BLUE

W

1
3

364

369

N = BROWN

11

223

306

216

277A

8

X2

C1

3000/450

E

6

364

FAN

FAN

354

3

348

344

343

FR-OUT

309

306

D

INTERFACE RECEPTACLE

3

4

275

7

210

214

217

R

202

I

+

507

277

DISPLAY

365

6

4A

2A

1

2A

N

2

4
9

S5

4

10

1

361

5

206

B21

SHOWN FOR 400-460VAC OPERATION

X4

207A

SLOW BLOW

18V

209

A

T1

1

3

X10

U

7

R

W

H4

24V

4

2

Y

401

505

506

4

W

310

F

8

H3

TP2

REAR OF MACHINE

18V

3

4,5 XFER SHUNT (TWIST PR)

CONTROL

N

365

ELEC

215

I

208

Y

204

K

(VIEWED FROM COMPONENT SIDE OF BOARD)

COLOR CODE:

B = BLACK

G = GREEN

R = RED

W = WHITE

503
3

6

CURRENT

1

4

206

203

205

W

415V

NOTES:

N.A.

1. FOR MACHINES SUPPLIED WITH INPUT CABLE

FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.

WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE

FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.

360

TSTAT

207

+

J10

P_XFMR

10 WORK

8 AIR SOL

13 IGBT

401

J31

1

WIRING DIAGRAM - PYTHON CODE 10656

TRANSFORMER

AIR

SOLENOID

J5,J22, J34

360

3

S

369

2

7

2

366

4

8

S

62
61

6

312

S

FAN

Y

203

10

6

ELECTRICAL SYMBOLS PER E1537

343

502

4

J21

B

115V

1

Y

TRANSFORMER

Y = YELLOW

AUXILIARY

H6

12V

53

8

5
2

1

13

5

12

10

1,2 TRIGGER

4 ELECTRODE

501

507

62

5

8

N

3 IGBT

2

303

2

POT

221

277

CW (MAX)

R1

B

276

275

210

J3

FR-OUT

xxxxxxx

203

207A

201

T3

56

64

C

H5

C

207A

TP1

7

14

1

8

4

8

1

5

3

6

1

Y

Y

4

2

1

4

15

3

5

10

1

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..