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Diagrams – Lincoln Electric IM648 RED-D-ARC PYTHON User Manual

Page 30

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F-1

DIAGRAMS

F-1

PYTHON

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..

N.C.

5,6 AIR SOL 7,8 ELEC SOL

J3

2

CONTROL

4A

2A

10K

343

K
J

PRESSURE

I

7

W

G
F

D

369

4

218

212

J5

J4

209

501

205

209

-

BOT-OUT

231A

I

X1

S

TOP-OUT

TRANSFORMER

CURRENT

T3

A

A

4

9

1

1

(VIEWED FROM COMPONENT SIDE OF BOARD)

N.D. C1 & C2 CAPACITORS ARE A MATCHED SET.

J3

1

Y = YELLOW

3

N = BROWN

2W

5

6

277

217

V

550-

INTERFACE RECEPTACLE

SOLENOID

215

219

2

S2

RESET

366

xxxxxxx

J4,J10, J30

U

J21

354

Y

61

4

Y

204

U

R

238

CONTROL

POT

J40

12V

TOP-IN

S

4A

2A

2

201

H5

BRIDGE

B

24V

D1

4

BOT-

IN

I

13

5

12
4

11

3

10

11

12

Y

404

502

F

-

276

X2

231

W

1

302

Y

306

231

R

4

DISPLAY

R

W

S

5

8

TOP-OUT

9

216

1
6

366

7

360

3

8

364

4

7

T2

TRANSFORMER

AUXILIARY

347

J40

62
61

4

2
5

503
3

H4

POWER

B

TP3

INPUT

202

C

3

+15V

READY LED

LOW_PSI LED

POT WIPER

RESET

GND

THERMAL LED

RESET LED

PSI SET

L11031

P_XFMR

J10

204

-

S

S

241

204

J2

4

365

RELAY

4

5

3

1

1

P_XFMR

7
3

8

A

18V

+

C
B

221

2

277

3

223

5

214

218

N

212

S

B21

BOT-OUT

2

2

369

S

231

B

361

5

2

343

C2

FRONT OF MACHINE

306

309

277A

CONNECTOR CAVITY NUMBERING SEQUENCE

9

115V

FAN

FAN

1

8

310

312

354

N

N

505

H

210

214

14

217

223

J1

POWER

B

J2,J21,J31

C

A

4

276

J32

LEFT SIDE OF MACHINE

J34

8 AIR SOL

10

2 ELEC SOL 3 TRIGGER

8

241

N.A.

NOTES:

S4 PRIMARY RECONNECT

SHOWN FOR 550-575VAC OPERATION

1. FOR MACHINES SUPPLIED WITH INPUT CABLE

Y

213

12

X20

ELECTRICAL SYMBOLS PER E1537

4

208

238

J1,J11, J20,J33

348

1

8

2

9

309

3

S

xxxxxxx

2

6

8

FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE.

CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.

2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE

201

10

219

WORK

503

216

213

502

7

4

210

10

2000/500

FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.

CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.

THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT

N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING

COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

CONNECTION SHOWN IS FOR 550-575V OPERATION.

N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.

Y

404

6

BOT-IN

R

X4

2000/500

205

241

575V

H6

WIRING DIAGRAM - PYTHON CODE 10627

H5

460V

440-

A

A

2
4

1

C1

E

E

3
6

2
5

1

4

53

51

56

54

7

312

6

303

5

344

XFER

J31

2

277B

18V

3 NOZZLE

B

E

+

201

13

TOP-IN

W

221

S3

R

PSI_SET

1

344

S1

201A

COLOR CODE:

B = BLACK

G = GREEN

248

3 IGBT

2,6 PSI SWITCH

11 TRIGGER

10 ELEC SOL

12 GND

9 AIR SOL

4,5 XFER SHUNT (TWIST PR)

TSTAT

1

5
2

3

++VOLT

6

53

N

64

H1

9

5

W

H1

TP2

277A

2

3
8

9

M

303

360

302

1

X3

X40

X20

X4

1,2 TRIGGER

6

CW (MAX)

16

4

4

9

10

3

7

206

4

0.3A

SLOW BLOW

7

14

4

8

1

15

3

5

10

201A

REAR OF MACHINE

310

13 IGBT

14 GND

13

14

1,4 24V

248

208

X30

275

R1

275

11

1
6

15

S5

347

364

J32

361

E

A

9

8

W

4

62

64

1

U

401

L1

J30

CHOKE

OUTPUT

PROTECTIVE BONDING CIRCUIT

PC BOARD

OUTPUT

1

5

L

348

R

W

N

401

N

Y

505

S

506

205

RF

TOROID

18V

A

18V

J5,J22, J34

CASE FRONT

BASE

1

8

6

1

6

8

16

1

6

215

238

51

56

2

8

R

W

R = RED

W = WHITE U = BLUE

2

MAIN

XFMR

J11

SENSE

506

X2

LEADS

++VOLT

FAN

RELAY

248

2

2

FAN

7

1

3

FAN

3

6

7

F-UF

CT

7,8 ELEC SHUNT (TWIST PR)

W

G

N

12V

AIR

J20

15

7

14
6

5

3

4

ELEC

XFER

X40

4 ELECTRODE

54

H6

J22

6

10 WORK

501

507

R

2
4

3

208

ELEC

1

J33

365

X10

W

T1

+

207

202

H2

D

507

RIGHT SIDE OF MACHINE

MOTOR

FAN

N.A.

207

PER

INPUT

231A

H3

TP1

C