Lincoln Electric IM986 POWER WAVE i400 - Manual (Page 9)

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Page
Installation .......................................................................................................Section A
Technical Specifications - POWER WAVE® i400..........................................A-1, A-2
Safety Precautions.................................................................................................A-3
Location and Mounting ..........................................................................................A-3
Environmental Considerations...............................................................................A-3
Lifting .....................................................................................................................A-3
Stacking .................................................................................................................A-3
Electromagnetic Compatibility ...............................................................................A-4
Input and Grounding Connections .........................................................................A-4
Input Connection....................................................................................................A-4
Connection Diagrams and Systems................................................................A-5,A-6
Fanuc R30iA Controller Mounting ...................................................................A-7
Typical Integrated Systems (Single Arm) ........................................................A-8
Typical Stand Alone Systems (Single Arm) ....................................................A-9
Typical Master / Slave System (Dual Arm) ...................................................A-10
Typical F355i Retrofit (Single Arm) ...............................................................A-11
Electrode and Work Connections, General Guidelines .......................................A-12
Cable Inductance, and its Effects on Welding .....................................................A-13
Remote Sense Lead Connections .............................................................A-13,A-14
Sense Lead Diagrams of Circumferential Applications........................................A-15
Control Cable Connections..................................................................................A-16
Common Equipment Connections ..............................................................A-16,A-17
DeviceNet Configuration, Other Set-up Issues...................................................A-17
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Operation .........................................................................................................Section B
Safety Precautions.................................................................................................B-1
Graphic Symbols ...................................................................................................B-2
Product Description ...............................................................................................B-3
Recommended Processes and Equipment ...........................................................B-3
Recommended Processes ..............................................................................B-3
Process and Equipment Limitations ................................................................B-3
Case Front Controls ................................................................................B-4, B-5
Case Back Controls ........................................................................................B-5
Internal Controls, Power Up Sequence ...........................................................B-6
Duty Cycle .......................................................................................................B-6
Basic Welding Controls ...................................................................................B-7
Constant Voltage Welding...............................................................................B-7
Pulse Welding .................................................................................................B-8
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Accessories .....................................................................................................Section C
Optional Equipment ...............................................................................................C-1
Factory Installed..............................................................................................C-1
Field Installed ..................................................................................................C-1
Compatible Lincoln Equipment .......................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine and Periodic Maintenance........................................................................D-1
Calibration Specification, Chassis Removal Procedure ........................................D-1
Capacitor Discharge Procedure ............................................................................D-2
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Troubleshooting ..............................................................................................Section E
How to use Troubleshooting Guide .......................................................................E-1
Using the Status LED to Troubleshoot System Problems .....................................E-2
Error Codes For POWER WAVE® ................................................................E-3, E-4
Troubleshooting Guide...........................................................................E-5 thru E-14
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Wiring Diagram.............................................................................................Section F-1
Dimension Print............................................................................................Section F-2
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Parts Lists...............................................................................................................P-588
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